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Custom Dell Case (Completed!)

Geo Fry said:
Yeah I've thought about keeping the case for myself but the hardware inside is all that will fit in it. The MSI mobo that's in there is 9.6" by 7.5"... very small and it fits EXACTLY in the case. I wouldn't be able to get any size bigger than whats in there. Also the GPU is quite snug aswell. I could MAYBE fit a 7600GS or a X1600pro but it all depends on the molex power connector that needs to be connected (clearance to the front of the case is quite tight).

Plus it would just be mean to keep the case for myself :p
As a current 7600GS owner I can tell you it will more than likely fit just fine. The BFG 7600GS I have is really short. It looks to be about the same size as the current card you have in there. It's only sticks out maybe an 1" - 1.5" past the right side edge of the AGP slot. They also (well in my case) run extremely cool.
 
Ah haha you guys... :p

Yea I was wondering if anyone would remember me saying that. Well you know how things go... ok fine. I'll admit I've been a little lazier with it than I was hoping. But I have the front aluminum panel polished and all the parts painted black. A few of them need a few more coats of clear-coat (actually I'm waiting for them to dry as I type). Hopefully I can get some pics up tonight.

But I have been working lots lately... I have today off (which is why I've been working on it today) and I have tomorrow off so much progress is happening.

Thx for keeping me on my toes :D
 
OK well here are some pics I took yesterday. This is just a mock up... nothing is screwed together.

frontprev2.jpg


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frontprev3.jpg


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Notice the panel bends in the middle. Thats just because its not screwed down... trust me everything will be square as hell once it's put together for the final time. I've measured and remeasured every hole and cut I've made.

As you can see the top panel is still not polished (it will be by tonight though :D) and the peices don't have the greates reflection on them (again, I'm working on this tonight). I've also sanded the plexi to give it a nice diffused look.

rearprev.jpg


Those rear brackets are what will be holding the back of the top cover down and in place.

There you happy :p

 
BACKLIGHTING THE E

Small update but a cool one, atleast for me :)

Materials

wiringmaterials.jpg


and then finished... look at my L337 soldering skills :eek:

wiringfin.jpg


then I just hotglued the LEDs inside my panel

panel.jpg


and FINALLY I have this finished...

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I wish it was a little brighter but oh well.
 
That looks really damn good. This project has come a long way, it's pretty damn neat.
 
Geo,

I just read through this whole thread today. All I have to say is. AWESOME. Totally awesome. I love mods that use simple tools and materials that most of us have, to make what I consider a very cool case. I love it. No drill presses, machine shops, fancy tools, etc... just some metal, a drill, sodering iron etc.Gets my mod juices flowing again. I need to make something and start another work log!

Some of my thoughts.

1. Love the dell cut out idea and how it came out. Just shows if you like the idea of something stick to it. At 1st, all the dell haters came out, and said, dont do it! But look how it turned out. Awesome.
2. Love the simplicity of the design, form, and simple solutions to the problems you ran into. I love the drive cover, and how it blends into the case, and the the blind push to open. Very nice touch.
3. Some ideas on extra cooling......is there room for an after market CPU HSF that might be better than the stock fan you have on it now? Another is how about a slot fan? Or an artic cooler fan on the GPU that exhuasts out the back... lastly you could always water cool it later :)

Awesome work man. Now get it done so your little brother has a cool PC!!!!
 
Thank you all for the compliments :)...

@ bradyapba - Thanks for the nice words, but as far as an aftermarket CPU cooler, space is extremely tight... the only way it would make a difference is if I ould get something bigger that would probably not fit. I mean I could maybe get something better but at this point I just want to finish. And water cooling... lol, if my case design was more user friendly maybe it would be possible but even then, I'd rather watercool high performance parts, not 3-5 year old hardware. Ah well... my next project will be watercooled
 
Oh and just to let you guys know, I am finally putting the case together for the final time, like as I type this. So... hopefully I will have completed pics up soon. I want to get my friends nice digital camera and take some nice high res photos :D ... We'll see...
 
Geo Fry said:
Oh and just to let you guys know, I am finally putting the case together for the final time, like as I type this. So... hopefully I will have completed pics up soon. I want to get my friends nice digital camera and take some nice high res photos :D ... We'll see...

oh such suspense.. hurry up with it! :)
 
Ok well I actually have to go now... I'm going to transport the case over to my brother's house tonight. There are a few things I still have to do to it but for the most part it is done. If I had more time I'd do my entire update now, but I really need to leave before it gets to late. So in good ol' fashion suspense... I'll post one pic :p

This pic will be the pic used as the desktop wallpaper for his new PC at 1280 x 960

WP2.jpg


Alright well have a good night and I will hopefully do a complete update tomorrow :)
 
when i saw this post for the first time i was like...damn how gay does a guy have to be to mod a dell....today when i looked through the posts again....HOLY MOLY this is some awesome stuff. keep up the good work....and sorry for calling you gay :D
 
Glad to finally see it done, geo fry ;)

Fantastic work, though. I absolutely LOVE the dell logo.

Told you it'd be worth it.
 
Great mod! I have been watching this from the beginning and I go to say you have done a great job.

Any how, how are your temps now? Did you cover the vents on the PSU?

Again, nice job and I cant wait to see the end result!

-Haadij404
 
GAME OVER

Final Time Putting It Together

Well like the title says this will put you through the process of completion...

I polished the aluminum... it isn't near as mirror finished as I'd like but it will do the job

polishedalu.jpg


Now we start putting it together..

F1.jpg


F2.jpg




These L pieces are what will hold and support the DVD drive to the top cover...
F4.jpg




remember that the Dell logo has to go through these holes too... what nice drill accuracy I have :D
F3.jpg




next goes the backlight panel
F6.jpg




and to make sure it works before putting the drive in place
F5.jpg


F8.jpg


F7.jpg




these brackets are what will loosely hold the top cover in place
F9.jpg


F10.jpg


F11.jpg




next goes the hard drive
F12.jpg




The front is held on by the bottom black strip and the middle support bar... it will also be wedged into the top cover's front L piece.
F13.jpg



look at the lack of space I have inside here :(
F14.jpg




Oh one thing I forgot to update on was the reset switch. Since it was no longer going to be located on the panel with the power switch, I needed to locate it somewhere.... I decided just to route in out the back to the I/O panel
F16.jpg



And there it is
F17.jpg
 
Then I just plop the top on and it's done (actually plop is a huge understatement... trying to get all the wires to cooperate and getting everything plugged in and out of the airflow's way was a huge PITA)

FF2.jpg


I have some more pics of the complete case but have not uploaded them yet...
 
I've already said it, but nice work man. Very, very cool.
I'm really impressed with the thought and design that went into your mod, and the execution is top notch as well.
 
I have to completly agree with everyone on this. Excellent job executing great idea's. an A+ build. (I hesitate to call it a mod any more since it really has nothing except the mobo tray from the original)

But definately a great job. I really like the black and silver look. it turned out really well.
 
meinzorn said:
(I hesitate to call it a mod any more since it really has nothing except the mobo tray from the original)

There... title changed to better suit what has been done :D
 
Dell should buy the case design off you... Though knowing them, they'd probably sue you for using their name on the top ;).
 
TheOneGreatX said:
what material did you use for the box of LEDs?
I bought this 10ft. strip of flashing from Home Depot... not sure what kind of metal it is... it's definitely conductive ( I found out the hard way :p)

OK more pics...

FF5.jpg


FF6.jpg


FF7.jpg


FF8.jpg


FF9.jpg


FF10.jpg


FF4.jpg


FF1.jpg
 
great job geofry, that looks great, man i would kill for a case like that :D, the dell logo on top just completes the whole look, love every aspect of the case, great job,hope he enjoys it
 
I love this mod.

I only wish there was a floppy drive there... I am not sure I could live without a floppy... but then again your brother is probably just going to use it and enjoy it, rather then tweak it like we do.

This looks about 5000X better then the original dell case.
 
Very very well done, glad to see it finally finished. I wish I had thought to do a similar mod with my old Emachines that I just sold. Still, it looks great, hope it works just as well.
 
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