[Scratch Build] Project Zero

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hey guys,

my realname is Benny.

i am building my first own Case and wanted to share it with you.
I hope you will enjoy it! =)

My build is called Project zero cause its my first scratch build.
I have made a few little modifications throughout the past years but now it is time to
make somthing big ;D

Contemplated system:

Hardware:

Mainboard: Asus Maximus V Gene
CPU: Intel i5 3570k
Ram: G.Skill RipjawsZ (4x4) 16 GB
GPU: ???
PSU: ???
SSD: ???
HDD: 1x WD Green 750 GB
2x old Samsung 1TB

Watercooling:

Rads: 2x Alphacool NexXxoS XT45 X Flow
Res: 2x Alphacool Eisbecher 250mm
CPU: Alphacool NexXxoS XP³ Light
GPU: Alphacool NexXxoS GPX
Pumps: 2x Alphacool Laing DDC310 + Plexitop
Ram: Alphacool D-Ram cooler
Fittings: Alphacool Eiszapfen
Tubing: PETG

Fans: ??? dont know yet, and dont know if i am just going to make a push configuration or go straight push/pull =)

Current status:
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Here is a sketch of my Imagination:

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A friend of mine was so nice to make some renders before he went on holidays. Due to the lack of time
he couldnt finish them, but they will help you to imagine what i want to do.

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Thanks for that.

The finished Case will have the following measures:

64,8 x 64,8 x 25,8

Materials used

aluminum slot profile
aluminum plates
"Dibond"
Plexi


So again, i hope you will enjoy it.

constructive Criticism and Opinions are welcome.

greez benny
 
Last edited:

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Here are the photos of the slot profile which will be the frame for my case.
The profiles are 20x20 mm

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Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Some new pictures i made today at my parents place, of course i took the chance for a sunbath afterwards ;D

First the assembled frame.

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With the plexiglas and the Dibond on it (of course there are still the protection films on them)

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This is the Dibond which has a nice so called butlerfinish (brushed) on it

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Some countersunk washers to decide which one i will choose.
What do you think, which one should i use for the outside?

red, black, natural or titan.

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some different screws

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and a Cablecombo piece (also just an example)

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also i went shopping ;D

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and my Paracord for the sleeving arrived =)

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stay tuned ;D
 

talpan

n00b
Joined
Sep 3, 2016
Messages
2
Good luck man, love to see you incorporation those aluminium extrusions without them distraction from the build
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Thank you =)

Progress ;)

i got my hole saw with a 114 mm diameter.

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Cutting the pieces:

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Made me a little helper to bend the aluminum

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This was a heat test of cellular rubber (which i later use as a vibration damper)

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it has passed =)

preparing for bending.

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see it works fine

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of course i did the other side too

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Sorry for the the quality of the last couple of pictures, dont know what went wrong with my camera.
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
so...bending the Dibond

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I failed hard at bending the other side... :(
so i will use it for another part.
Now i have to wait for the new one to be delivered.

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because that pissed me of i made something else in the meantime.
drilling holes for one of the top parts

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back to the other ones.

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greez benny
 

spugm1r3

[H]ard|Gawd
Joined
Sep 28, 2012
Messages
1,153
Well done on the plexi bends. That part would have scared the crap out of me, just for the sheer amount of material involved. I like your simple solution for ensuring an even bend.
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Thank you,
yep me too ;D first time i have bend something. But after the first worked out well i had confidence.



got some progress =)

my plexiglass and the new Dibond arrived.

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The cut outs for the bottom plate (black LED-plexiglass)

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drilling the holes

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template for the rad and the fans

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making the holes for the fans into the top part

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so next try to bend the Dibond from the other side ;D

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worked fine this time =)

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now cut the side in shape

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this will become the motherboard tray

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i hope u liked it so far.

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
So i just updated my first post.
I listet the contemplated system and made a spoiler of the current status.

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Next Update.
Actually i did it yesterday but due to lack of time i couldnt upoad all photos,
so i decided to show you at least the painting.

the cellular rubber i used to bend the plexi unfortunately wont come of that easily.

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so i decided to make it a little bit different and just glue it on the back of the Dibond and where no screws are ment to be (for now...see pictures below)

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so now i have seen i have to drill additional holes for the Dibond.

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And make holes into the cellular rubber i just glued on...;D

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but this doesnt work for the plexi as you can see through it.. tested it on a small piece.

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with background light, like it would be if the lights are on.
On Camera u can see it, with the naked eye its really hard to see it, but its there.

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So i decided not to make it that way.


Stay tuned for more =)
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hey guys,

another update, couldnt work that much cause i am very busy at the moment.
We have a big autumn market this weekend, and i'm the organizer of it.

i have new members in the familiy ;D

This comes a little late, but for future projects =)

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And i granted myself a new cam. for better pictures (at least for the final shots) and to make a video.

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so here is the small progress because i was and still am very busy.

with the old jigsaw
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i decided to do the back also, u wont see it but nevermind ;D

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glued the cellular rubber on the fan mount.

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hope i got more time to work on it next week.

so long

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
heyho everyone!

Got some progress to share =)

now you can see the reason why i drilled so many holes.

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Now mounting the outer parts.

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I positioned and mounted the screws first then glued the cellular rubber and cutted a hole for the screw.

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here you can see that the upper left part fell onto the ground ;(

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as the paint doesnt hold on to them properly i had to made 2 new ones.

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so i took the case outside and made a few pictures:

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The big tripod was there because i filmed the assembling progress.
I have to cut it and upload it, then i will show you this too.


Thank you for watching.

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hey guys,

for those who are interested in the assembly, here are the two parts:

Part 1:


Part 2:


part 2 is the better part IMO.

I am new to viedo editing, so its not a masterpiece ;D

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Good news!

Hey guys

i got a sponsor for my build =)

Alphacool and Aquatuning!

They supported me with all the stuff for watercooling my build =) They are awesome!
Go check them out:
Alphacool
Aquatuning USA

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A huge thanks to them, i am so happy right now =) cant describe it ;D
And of course thank you alphacool and aquatuning for your trust in me.


And a thanks goes out to you as well, Thank you for watching my worklog.


My build will look like this.

y3milPc7s_12_yxTYuTjSpH7xjYe2JX4L6mt7rpTbNywbdH0efzpyYQvaxZIj8wcR6p2NYkrI2sKYqFfOehs7e6oMBEw0Ern8bObaI5PuGeD-s1PM2kzsjzxMmR1izvOoyDeJYWtu2Jm9mfQ7lLTpYkzIMLXJNqgvqh584J3wBHilI


i will mount the reservoirs directly to the side walls, cause of asthetics.
All other ways i thought of aren't that clean or good looking.


And i couldn't resist to mount the Top "Eisdecke" onto the pumps =)

y3mXMsAJ-QB2KymstcSufpGAwOUN06QS_mn5Mhp_FhJewFlnfjlgOu76_phiEu0s27Dw6FG0zMr_nffPHHKjSdzEi_ZOuCZlyK2Ql7jgWrdAeJDQRw3gSWSloyJrhKBnEHBNWiNQ9m0kKFHcybmU5d8-pOeZ0BH-5Kh9dGZnWgWNoU


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so stay tuned for more updates.

greez Benny
 
Joined
Oct 15, 2016
Messages
10
Fantastic build! Really nice design with everything cut very accurately. It makes a change to see this aluminium profile being used for something other than sim racing rigs where it's quite a popular choice for the frame.

Hats off to you sir - it's easy to have an idea but a whole different matter putting it all together.
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Fantastic build! Really nice design with everything cut very accurately. It makes a change to see this aluminium profile being used for something other than sim racing rigs where it's quite a popular choice for the frame.

Hats off to you sir - it's easy to have an idea but a whole different matter putting it all together.

Thank you for your nice words =)


Hello there, got some progress.

i've made the front window:

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Without the backlight (sun)

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Then i cutted the L-Aluminum profile which will be the psu mount.

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And i made a new bottom piece (i will paint it matt black)

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the old one i think i wont use because it was there to illuminate, but since you cant barely see anything
of it cause of the aluminum profile and the massiv radiator.

y3mGJ5f-719iRW45BJg0iBAen5HjY1T3NBgSLiWB1k16Ajux_2BNiiS92nmQkFJVfZeLtka17bB80RVkDtM48a-nZ2j0s-SZbrHsUa6TctytQ83Xe_bLqLVBfg2ounCbZoLuryyyFQtn2ZyWoZJ-oMKmN5A334ngpCxUZLjV9LGn1A


a small update this time but still progessing =)

greez Benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
So there is the next update =)

i just drilled more holes ;D

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AND even MORE! ;D holes holes holes everywhere ;D

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I mounted the Alphacool Eisbecher onto the sides.

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on both sides =)
They are looking really good cant wait to see them in action, i like the lighttower effect.
(and no i am not saying this because i got sponsored ;D i wanted these!)

and i drilled the holes into the bottom piece.

y3mebZkn3Hg6DrCvN9rD17zhzm2AJYQClKPKHGWI6Uk1sIz_NIpx6dVinl3-DLJHcX7OnIonVt5nCTgxiyrXdxRlv_65jBcp1mtuhXQKsLCfxNodmmkQ-GpvMi0UFmki0UoT9xdhwOcIS5z3iGkBbkOIFtyby-bwCSH-LRCmsfUlHE


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stay tuned for more =)

greez Benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hey guys,

switching back to the plexi for the bottom piece.
didn't have expected that the wood will look so bad.
This is not the quality i intended to have.

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greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Another Update =)

I disassembled my pc and placed it into the new case for measurements.

y3mpNq_yP5u-thtFVFzNy5dH8TutRd22srq5lr7WPPgiz1VlsKKh1OOkI-cvuZLGGkfOzv1r6KdNghCLJXL4EMKAVKZsQ9QRJbVrBx-5gd-51rIREfyvTmHOuyWO4xcMFsx7NtpA1e69J5J8DWrUcHQp1Ae86urmmTQJj-lsXxANqg


Then i nipped on an energy drink and drilled more holes ;D

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There on the right side you can see i failed. =(

y3mujO87GZMWyWH4gq4uw0K4eR2Lz7akxQVgQrqx0ImEnGOpRwcrh9Z-7K2CQMD_wwl1UdKd8la8xBw8z4XoWFphF8geumArEyw3CDci1Wpf9hzCpO3r1Ny6I5Dk-x7-diHtR3cXSiTDjlh3HoKLm83gODe894oqIXtJ4FzEIJuHZg


Here i took a wider distance, so i wont fail again.

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the next step to file all holes. and fix the fail at least a little bit.

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I hope that once the cables are in you cant barely see it.

greez benny
 
D

Deleted member 126051

Guest
Nice. Not quite my cup of tea, but a very sexy-looking case nonetheless!
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
hey guys,

i made a new bottom piece. out of LED-Plexi.
This looks way better i think

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And then i made a little light test:

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Paired the Alphacool Aurora LED rings with their Eisbecher, this looks so awesome even without water in it.
(i just noticed i should have cleaned them up first ;D...)

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greez Benny
 

shadowlord

2[H]4U
Joined
Jan 6, 2005
Messages
3,102
seeing that you use mostly hand tools, the exactness with which the pieces fit together is very good.

great looking mod and very well executed so far.
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
So another update.

I installed the alphacool D-Ram module.

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And i had to drill even more holes.
I forgot to drill them for the GPU powercables ;D

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and two more for the waterloop

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a bigger one for the PSU cables to the back.

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and i clued the cellular rubber behind the red plexi, cause the pumps will be mounted on it.

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Now i have to wait till Gosumodz will have their sleeving tools back in stock, to make me my own cables.

greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hello guys,

i ordered me some more plexi for the back.

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and made a hole for the cables.

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And holes where the warm air can leak through

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Let the fun begin... ;D

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This wasnt fun at all

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so i decided to go on with something different.

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it is a little embarassing for me that i made a mistake again.
It cracked because i was to carefully at drilling the big holes and used the drilling machine to slowly so it canted and the plexi got a little crack.

but i want to show you all.

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hope you like it nonetheless

Benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
So finally i can go on with my build.
Gosumodz got the tools back in stock and i could order them.

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my first time sleeving btw, but i'll give my best =)
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Progress =)

i mounted the pumps and decided not to sleeve these cables, cause you cant see them at all.
And i made light test.
Also i installed the top fans.

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Then i began with the sleeving.
for now it makes fun =)

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And my two SSDs arrived which i bought on cyber monday =)

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stay tuned =)
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Finished the sleeving.

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i have to wait for some cable combs =(
in the shop i wanted to buy them they are sold out for weeks now.
So i went to another and ordered them last Wednesday. But they havent arrived yet.

Next things to to before mounting the waterblocks and make the tubing:

work on my new enermax fans
flush the radiators
and think over the routing.


The colors are crossed.
Left side Res is Red and the pump is white
Right side Res is white and the pump is red.
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
I took my new Enermax fans and disassembled them.
sanded the Halo-Frame and painted the plastic parts.
The assembling is like lego ;D

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greez Benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Another update =)

I mounted the rads and the waterblocks from alphacool.

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for now it looks messy in the back ;D

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the SSDs are in place as well.

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The GPX waterblock with all you need.

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my dusty GPU ;D

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CPU block with the "Eiszapfen" fittings.

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The DRam cooler.

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the screws to hold the Mainboard.

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greez benny
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
I'm back with another update =)

this time the hardlinetubing

All of that stuff goes into my case aswell ;D

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The first connection:

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the first unuseable pieces.

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took a threaded rod to hold the GPU in place.

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This was my first experience with PETG, it was more difficult than i thought.
I watched several videos - there it looks really easy ;D

here are the broken pieces

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A leak test:

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So i've done around 80% of my Build i think.

Have to make some other things aswell.

So long

greez Benny
 

AlphaQup

Gawd
Joined
Oct 27, 2014
Messages
632
New to this thread, and just went through the entire first page... just wow... Damn impressive man! The hardline work looks great too.

Can't wait for some more updates, i'll definitely be keeping an eye on this thread! (y)
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
New to this thread, and just went through the entire first page... just wow... Damn impressive man! The hardline work looks great too.

Can't wait for some more updates, i'll definitely be keeping an eye on this thread! (y)

Thank you =)
 

Tymofar

n00b
Joined
Aug 20, 2016
Messages
29
Hey folks,

long time no see.
sorry for that.

But here i am back again with the final pics.

I made a mount for my Harddrives.

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And i cutted the holes in the backcover.

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Here it is placed on my table.

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I hope u like it, and liked it to follow my progress =)

Have a nice evening guys.

Benny
 
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