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Project: Beast III

I spent a couple of hours going through this thread and suddenly feel like a peon... I know it's been said before, but you have some serious skills!
 
wow, i'm kinda confused... i read through the entire thread in a day... you've done a bloody amazing job on beast 3, i'm just kinda confused as to whether it got finished or not, or whether its been just sitting around for ages... i'd love to see what you do with the door rad as well as those passive radiators, or even just have a figure of how much that case weighed fully loaded with all the loops filled... again, great job on this, and it definately has to be one of the most impressive mods i've ever seen...
 
Sorry it has been so long. I didn’t want to tease you with half finished pieces.
Thanks again for all the nice comments.
On with the update.

These are steel posts that will be used to hold the filters into the plexiglass.
railpost001.jpg


I then turned back the shoulder
railpost002.jpg


Ground the top
railpost003.jpg


Then the bottom
railpost004.jpg


Then added a 4-40 tapped hole
railpost005.jpg


Here is the magnet that will hold the post (1/4 diameter by about .100” long)
railpostmag001.jpg


Post and mag
railpostmag002.jpg


Here is a tiny counterbore for the post to seat in
filterrailext009.jpg


This is the other side for the flat head 4-40 screw
filterrailext010.jpg


Post in place
filterrailext011.jpg


Screwed
filterrailext012.jpg

filterrailext013.jpg


To aid in removing the filter I machined a notch for my fingernail
filterrailext015.jpg

filterrailext014.jpg



Next is an update on the fenders for my wheels (I know, this is over the top, but hey, it’s my project. Don’t force me to make some spinners for the wheels LOL). First I started with a ring with a tube thickness of .100” and about 1.1” long
fenderW001.jpg


I then added a hole for a screw so I could hold it while machining
fenderW002.jpg


I needed some way to hold this thing, so on with the fixture. First, block….
fenderfixt001.jpg


Then I bored a half moon for the fender to seat in (and a tapped hole)
fenderfixt002.jpg


Fender sitting in fixture
fenderfixt003.jpg


I then made a clamp to hold the fender to the fixture
fenderclamp01.jpg


Counterbored a hole for the screw
fenderclamp02.jpg


With screw
fenderclamp03.jpg


Clamp in fender
fenderW003.jpg


With screw
fenderW004.jpg


This is a shot of the fender and the spacer
fenderW005.jpg


Side view
fenderW006.jpg


Here is the fender affixed to the fixture
fenderfixt004.jpg


Nice flush fit eh?
fenderfixt005.jpg

fenderfixt006.jpg


I then used a band saw to cut the fender and then used an endmill to machine the end to size
fenderW007.jpg

fenderW008.jpg


I then used the same fixture and bored an arc into the side of the filter (I was shooting for a sweeping peak look)
fenderW010.jpg

fenderW011.jpg


The lot (this is all I have done with the fenders)
fenderW012.jpg



In an earlier post I showed four plexiglass pieces and some aluminum for the bottom assembly (plexi to hold the filters).
This is the back piece update.
I was originally going to place fittings on the bottom of the plexiglass PSU/manifold, but I ran out of room. So with the bottom assembly, I decided to incorporate feeds for the inlet and outlet.
Long feed hole
backbottomplexi008.jpg


Screw holes
backbottomplexi007.jpg


Side view
backbottomplexi009.jpg


Cross hole
backbottomplexi010.jpg


Since this will be under the PSU, I knew I would be cramped for room, so I angled the fitting connector spots
backbottomplexi011.jpg


Close-up
backbottomplexi012.jpg


Fitting
backbottomplexi013.jpg

backbottomplexi014.jpg

backbottomplexi015.jpg


I angled the side of the ends (I’ll explain in detail what the angle is for later, much later)
backbottomplexi016.jpg

backbottomplexi017.jpg


I then tapped a G1/4 to close off the feed and return hole
backbottomplexi018.jpg

backbottomplexi019.jpg


I then drilled a 3/16” hole for the corner (to reduce cracking) and a ½” hole to help rough cut the ‘U’ out
backbottomplexi020.jpg

backbottomplexi021.jpg


Here is a shot after I finished machining the slot to size
backbottomplexi022.jpg

backbottomplexi023.jpg

backbottomplexi024.jpg


Here is a shot of the Back B3 (this is a spacer between the bottom plexi and the PSU/manifold back plate)
backbottomalumb301.jpg


Thru and screw holes
backbottomalumb302.jpg


Here is a shot of the bottom plexi (look similar?)
backbottomplexi025.jpg


Back B3 set in place
backbottomplexi026.jpg

backbottomplexi027.jpg

backbottomplexi028.jpg


Here is a shot of my extra fittings box
FITTINGBOX.jpg




Some shots of my work. Here is the CNC mill I earn a living with (no, it’s not mine)
mill01.jpg


My toolboxes
mill02.jpg


Our manual mill (this is where all of the square parts for the “Beast’s” have originated)
mmill01.jpg


And lastly, our trusty manual lathe (this is where 99.9% of the round “Beast’s” parts came from)
lathe01.jpg


That’s all for now. I’m still plugging away.

I did get my new X58 mobo (Asus Rampage II Extreme)and 6gb of mem (vanilla 1600Mhz Corsair) to go with my i7 920 proc. These are incremental upgrades to my current Beast 2.75 . I also picked up another GTX 280 so I can finally do SLI . Yea!! I’m planning on watercooling that beast with all the leftovers from Beast 2.5 . I’ll do a worklog for that one when I get rolling on her.

Stay tuned.
 
Damn... so much detail, so pretty and a workshop I'd love to play around in :D

*feeling jealous, envious and full of admiration*

;)
 
Holy sheet that is some Magic work. Great to see you back at it. :-D I can understand why this is taking a while given that this is your day job and hobby, mechanics tend to take ages with their project cars too.
Can't wait for the next update
 
Dude..someone is gonna come for you, place you in a shop with The Beast, clamp your eyes open, give you intravenous energy drink of some sort and make you complete this project before they go mad insane!!!! No really dude...i know life gets in the way of stuff, but this case is too awesome to just drop the ball...I hope you get to complete it. It is pretty awesome work.
 
I almost swore I was looking at pics of my former "chop" shop... I actually had to take out pics of where I used to work cause it looked so damn identical. Even down to the vertical mill. Ours was positioned in same way and had that wretched tapjuice spray all over the bricks lol(mix of rapid tap and water soluble oil ;)) I miss being able to walk into a fully equipped shop and making just about anything outta anything and of course doing it within .0001" tolerance!!! hahah don't even get me started on stuff that was in the millionths.

Great work of course, and I truly look forward to your next installments!!!

What kind of calipers are you using btw?
 
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