Fixing CoolerMaster Glacer pump failure

86 5.0L

Supreme [H]ardness
Joined
Nov 13, 2006
Messages
7,085
A few weeks ago, the pump in my modified Glacer kit finally died after 2 and a half years of reliable service, the pumps seem to be a fairly common issue with these kits.

https://hardforum.com/threads/cm-glacer-pump-died.1939941/

I ordered another CM AIO kit that i was planning to salvage the pump from. I started the teardown process, and during the process decided what the heck, lets take apart the pump. Maybe we can see what failed and why.

After carefully popping the pump cover(its glued on) off, that revealed 4 screws, easy enough. Heres the inside of the pump, showing some kind of flakes

2017-07-26_15.39.09.jpg

2017-07-26_15.39.14.jpg

2017-07-26_15.43.47.jpg

2017-07-26_15.39.19.jpg

2017-07-26_15.40.31.jpg

2017-07-26_15.40.36.jpg


The impeller was locked up HARD. prying at it with a small screwdriver finally freed it up. I could have probably tested it but figured I would just continue with replacement.

BUT WAIT.

I found an old MCP35x pump that I had forgotten about and found while digging out my tools and WC supplies, and the CM pump seemed oddly familiar...

2017-07-26_19.53.17.jpg


these are the "tops" of each pump, CM left, Swiftech right.

2017-07-26_19.54.28.jpg

while the impellers are pretty different in design(MCP35x is removable and has a "roof"), their functions seem identical(vanes are the same orientation)

2017-07-26_19.54.47.jpg

There is a noticeable difference in height, which caused a 1-2mm gap mating the new pump with old CM top, thanks to this nub...

2017-07-26_19.55.40.jpg


Time to bust out the old trusty dremel and grind that nub off

2017-07-26_20.00.42.jpg


Success!

2017-07-26_20.03.21.jpg


Interestingly enough the old CM cover lines up with the Swiftech pump holes

2017-07-26_20.04.48.jpg

2017-07-26_20.04.19.jpg


Since I was feeling like such a manly overachiever, I decided to paracord the pump wires(I bought the stuff probably 10 years ago and never got around to it.)

2017-07-26_17.06.39.jpg


Oh my goodness! My fingers were on fire inching the paracord mm by mm over the wires. I had to solder the power wires near the end and with the extra layer from the heat shrink made it impossible to do a clean run, had to split them and individually paracord them. it was the last 2ish inches and it doesn't look as bad as I thought. The wires are super long though, didn't want to clip them too short in case I reuse the pump in a bigger case in the future

with this extra dose of victory, I thought hey lets make a custom PSU molex connector. I had an extra set from RMAing my silverstone PSU.

2017-07-26_16.33.49.jpg


I removed one pin at a time and cut the wire right at the crimp. removing the 2nd and 3rd molex connectors

2017-07-26_16.28.24.jpg


Finished!

2017-07-26_16.34.38.jpg


Time to put it all back together. So I first tried bench testing the new pump to see if it would even flow any water. Every time though the pump would screech like a banshee. Panicking, I figured the nub needed to be ground down more. Used the dremel again and almost got rid of the nub completely. Still the pump was screeching. I feared the pump was dead after sitting for so long. I tried a last ditch effort by priming the system and seeing if slowing the pump did anything. I was shocked when I saw strong flow thru my GPU block, while the pump was no longer screeching(it was still hella loud, I forgot how loud these little suckers are)

2017-07-26_23.57.09.jpg


Leak testing(yup with the PC running, I know, I know, I'm a badass)

2017-07-27_00.21.25.jpg


Everything squeezed in, its a tight fit.

2017-07-27_00.27.00.jpg


back to being one sexy beast of a machine :p
 
Yup left the over off, anything higher than 50% speed, the MCP35x runs full speed and generates ALOT of heat. At 20% it seems ok.

Ohhhh I like these

image.png


image.png
 
Wow! CM uses the same type of DDC-like pump that Swiftech used to use in their old res/rad/pump combinations!

I did exactly this same thing to mine. I pulled the stock pump out, had to snip that weird little central nubbin, and dropped an Alphacool DDC310 in there. It worked great.

Props on the repair! You went down the same road I did! =D
 
Now that I think about it. This IS a swiftech kit, but swiftech was banned from selling their kit here in the US so they partnered with CM to rebrand their kits.
 
A few weeks ago, the pump in my modified Glacer kit finally died after 2 and a half years of reliable service, the pumps seem to be a fairly common issue with these kits.

https://hardforum.com/threads/cm-glacer-pump-died.1939941/

I ordered another CM AIO kit that i was planning to salvage the pump from. I started the teardown process, and during the process decided what the heck, lets take apart the pump. Maybe we can see what failed and why.

After carefully popping the pump cover(its glued on) off, that revealed 4 screws, easy enough. Heres the inside of the pump, showing some kind of flakes

2017-07-26_15.39.09.jpg

2017-07-26_15.39.14.jpg

2017-07-26_15.43.47.jpg

2017-07-26_15.39.19.jpg

2017-07-26_15.40.31.jpg

2017-07-26_15.40.36.jpg


The impeller was locked up HARD. prying at it with a small screwdriver finally freed it up. I could have probably tested it but figured I would just continue with replacement.

BUT WAIT.

I found an old MCP35x pump that I had forgotten about and found while digging out my tools and WC supplies, and the CM pump seemed oddly familiar...

2017-07-26_19.53.17.jpg


these are the "tops" of each pump, CM left, Swiftech right.

2017-07-26_19.54.28.jpg

while the impellers are pretty different in design(MCP35x is removable and has a "roof"), their functions seem identical(vanes are the same orientation)

2017-07-26_19.54.47.jpg

There is a noticeable difference in height, which caused a 1-2mm gap mating the new pump with old CM top, thanks to this nub...

2017-07-26_19.55.40.jpg


Time to bust out the old trusty dremel and grind that nub off

2017-07-26_20.00.42.jpg


Success!

2017-07-26_20.03.21.jpg


Interestingly enough the old CM cover lines up with the Swiftech pump holes

2017-07-26_20.04.48.jpg

2017-07-26_20.04.19.jpg


Since I was feeling like such a manly overachiever, I decided to paracord the pump wires(I bought the stuff probably 10 years ago and never got around to it.)

2017-07-26_17.06.39.jpg


Oh my goodness! My fingers were on fire inching the paracord mm by mm over the wires. I had to solder the power wires near the end and with the extra layer from the heat shrink made it impossible to do a clean run, had to split them and individually paracord them. it was the last 2ish inches and it doesn't look as bad as I thought. The wires are super long though, didn't want to clip them too short in case I reuse the pump in a bigger case in the future

with this extra dose of victory, I thought hey lets make a custom PSU molex connector. I had an extra set from RMAing my silverstone PSU.

2017-07-26_16.33.49.jpg


I removed one pin at a time and cut the wire right at the crimp. removing the 2nd and 3rd molex connectors

2017-07-26_16.28.24.jpg


Finished!

2017-07-26_16.34.38.jpg


Time to put it all back together. So I first tried bench testing the new pump to see if it would even flow any water. Every time though the pump would screech like a banshee. Panicking, I figured the nub needed to be ground down more. Used the dremel again and almost got rid of the nub completely. Still the pump was screeching. I feared the pump was dead after sitting for so long. I tried a last ditch effort by priming the system and seeing if slowing the pump did anything. I was shocked when I saw strong flow thru my GPU block, while the pump was no longer screeching(it was still hella loud, I forgot how loud these little suckers are)

2017-07-26_23.57.09.jpg


Leak testing(yup with the PC running, I know, I know, I'm a badass)

2017-07-27_00.21.25.jpg


Everything squeezed in, its a tight fit.

2017-07-27_00.27.00.jpg


back to being one sexy beast of a machine :p

Awesome work man!
 
Because Asetek own the patents and those who would not pay licensing get the ban hammer.
But... wait. Is it the pump that Asetek has the patent on? Because Swiftech sells other units in the US with that pump in them; I've bought one. It was a rad/res/pump combo, though, not an AIO.
 
But... wait. Is it the pump that Asetek has the patent on? Because Swiftech sells other units in the US with that pump in them; I've bought one. It was a rad/res/pump combo, though, not an AIO.

Iirc it's the overall design not the pump design, ie. aio with pump integrated block.
 
Dam I luv a good DIY story/job. This just made my eyes water and I got all gooey. Superbly done! (y)
 
Back
Top