Evolv Owners: Front Fan Filter Buzzing?

Joined
Apr 5, 2016
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So I just dropped a few GTs in the front of my Evolv to try and overcome the awful restriction in the front end. As soon as I powered it up, I heard the nasty-awful noise of a plastic fan hub rubbing on intake filter at about a billion RPM.

I took the front filter off and looked it over. The mesh material, while secured well to the plastic frame, was kinda saggy, like it hadn't been pulled taut before adhesion.

I thought the mesh must be made of some kind of plastic, and that if I heated it a tiny bit I could kinda "dome" it out in the other direction so it wouldn't hit the fan hub. I accidentally discovered something far better.

If you run this mesh stuff a few inches over a heat gun on low, for like half a second and no longer I'm not kidding, it pulls itself taut as a trampoline. Go any longer at all and you'll start to see the mesh discolor (it turns darker black). I'm guessing that's the beginning stages of it melting. Luckily I didn't ruin my front intake, but it was a near miss.

After treating the whole intake filter, I popped it back in and no more noise! Every little square of the mesh stuff is nice and taut, and doesn't even come close to the fans.
 
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