Just some random thoughts, hopefully one will help.
If you want to rule out RAM, try this kit.
http://www.newegg.com/Product/Product.aspx?Item=N82E16820146673
$32 per 2GB now, it was more than double that when I first started buying it a year ago. Spec'd to 2.2v, it's running stable at 891Mhz @ 2.1v and stock timings 4-5-4-11-2T (1:1) in my main system. Great support forum too, and not just from end-users, mushkin actually has tech's that man their forums and in my experience they are very helpful. Anyway, I'm running 4GB's of the stuff, 445*9, 333 strap, w/ an E8400 @ 4.02GHz.
I've never had a BSOD while running IBT. My BSOD's are almost always "STOP: ..." errors which I believe points to USB ports. So now I don't have unnecessary USB devices plugged in to any machine. Main system has a USB XBox controller and Logitech Keyb/Mouse, plugged in to the rear (mainboard) and that's it. No more permanently attached flash drives for ReadyBoost. With 4GB of RAM I don't think that helps much anyway.
I have said this before so sorry for being redundant, but IBT really stresses much more than Prime95 or anything else I've tried. Errors show much sooner with IBT. The fact that it always generates more CPU heat than other tools tells me it's a good tool, I've heard it's what Intel themselves uses for burn-in (Linpack.) I have not tried Orthos, but I'd bet a dollar that temps are much higher with IBT.
That said, MemTest shows RAM-specific errors quicker than IBT. I use the Windows version of MemTest, multiple instances (required under Win-32) to max out the available RAM. I usually use two instances at 1GB each, then a final instance at "All available RAM."
http://hcidesign.com/memtest/download.html
Finally, I saw above that someone mentioned officermartinez had not posted his BIOS settings. He posted BIOS screenshots to help me out, look back a few pages. It's one post above a long post of mine with my BIOS screenshots (since modified.) Also, he posted his settings written out, many months ago, and I believe that list was more complete. Search this thread to find the post.
This thread is so huge that it's hard to find something. I tried finding his bios settings and I found a bunch of stuff from him just not the bios settings. Also, I need 8GB on my system so 1GB sticks aren't really an option for me. 4x2GB is what I need...just trying to figure out if it'll solve my OC problem or not...and it's hard to find a decent deal on 2x2GB sticks with decent timings...G.SKILL on newegg has PC-8500 2x2GB for about $55 CDN but the timings are 6-6-6-18. 5-5-5-15 are there too but that'll cost me another $30 on top. Plus their shipping and handling charges are ludicrous for us Canadians at least. $30 just to get it shipped to Toronto for a package not even weighing half a pound.