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Window uneven - How can I fix it?

M

miyagi2

n00b
Joined
Mar 17, 2004
Messages
25
After chopping out a window on my Chenbro side panel I noticed the edges were pretty uneven. I filed off as much as I could but I still doesn't look that great.

I already stuck in the plexiglass but I'd like to put something over it (like that rubber siding for square windows [mine isn't square]). Can I stick this on the outside to hide the edges somewhat?

What are some products I can use?
 
Howdy.

If the cutout edges are uneven try placing the panel on a flat hard surface with a piece of cardboard or something between and then hammer it flat, then file and sand down. Perhaps using a rubber mallet to avoid hurting the surface? You may need to mask and repaint afterwards though.

Your's, (-:b
 
you can just get some car window trim from any automotive/hardware store. They usualy come in a variety of colors, so it wont be hard to match your case. Another choice would be to just buy some rubber tubbing and use a razor blade to cut a slit up one side and use that. but the window trim would look much better.

JEEVES
 
Yea that's the kind of stuff I was thinking about, is it hard to install [with the plexi in place]?

On a related note, anyone got a good guide on cutting windows? I grasp the concept but I need some help getting my edges straight. Maybe my metal file is too thin (it's a tri-side 1/3" tool), I get little indents if I file too hard in certain areas. Maybe a wider one would work better?
 
It will be a bit harder with the plexi in place. I'd recommend removing it first to get a quality job.
 
Originally posted by theNoid
It will be a bit harder with the plexi in place. I'd recommend removing it first to get a quality job.
Click to expand...

yeah its kinda next to imposible to install with plexi in place.

I would get a bigger file, but also draw a line on the side pannel that would make it straight and then file down to the line. That would insure a nice clean straight line. Dont file past the line, always file/cut where you can still see the line. Other than that I cant think of anything you can do.

JEEVES
 
I've also noticed that the black case color and the silver steel color contrast strongly, so any unevenness is greatly exaggerated.
 
sidepanel_tn.jpg

enlarge me
 
:eek: thats gunna be hard. wut you can do is get a dremel or sander and sand the edges smooth then add some screws and nuts (acorn nuts)

Picture004.jpg


(dont worry about the wires in my case there all nice and clean)
 
maybe i should've used a ruler instead of the elite masking-tape-measuring-method. i'll probably square it out (get rid of the unused lock) and shove in some trim.
 
i would take a square line it up with the lowest part of crocked line and then draw a new line. efectivly showing you how far off it is, and where you need to file down to to fix it. this has always worked perfect for me, and then yes i would use the window trim on that, you can get black window trim for like 2 bucks at autozone.

JEEVES
 
tape it up, measure with a ruler, draw a line, cut, score the line in (cut into the paint/case with like a box cutter) and grind down to that line

it doesnt look bad, good luck with it
 
Would I need to round the edges to use the trim, or could they remain sharp? What's easier to install?
 
Originally posted by miyagi2
Would I need to round the edges to use the trim, or could they remain sharp? What's easier to install?
Click to expand...

you can leave it square if you like. Just cut the trim at a 45 degree angle to make sure the two sides fit snuggly to gether.
so that it looks something like this (but a better cut). in this pic it is not going to be showing so perfection doesnt matter.
pumpcase4.JPG


you can find the entire project log here

JEEVES
 
Originally posted by Spyder
pee on it and set it on fire...
Click to expand...

uncalled for

i would round them it doesnt look all that great square
 
I would think that posting in every single Cool Cases thread just to increase your post count is far more "uncalled for".
 
I think you all should stfu and leave the threads to the questions on hand. If some imature child wants to post a pointless reply then just gloss over it and ignore it. There is no point in draging this out.

So how is the window coming, have you decided what you are going to do with it.

JEEVES
 
I have a slight space issue, ie. theres not much of it. I think I'll stick to square right now, prolly gonna switch cases soon anyway and use this as a server case.
 
Three tools to help with a window:

T-square
dremel*with cutting discs, sanding drum and grinding bits*
patience
 
This is how I made my window:
pict0199.jpg

BTW, it's the side panel of my Lian Li PC-70, masked with masking tape.

Window cutout drawed with a pencil and a few drilled holes in every corner for the blade of the fretsaw:
pict0201.jpg


There we go...
pict0200.jpg


Completely cut...
pict0203.jpg

The window opening is then filed and sanded to obtain a perfect finish.

Mounting of the plexi on the outside of the side panel with Allen screws and bolts.
Inside:
pict0213.jpg


Outside:
pict0214.jpg


Details: The plexi is filed to 45° on half of the thickness:
pict0215.jpg


After sanding...
pict0232.jpg


Finished:
pict0208.jpg


CD :)
 
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