Well I tend to be a photo slut so I'm taking pictures of the process I went through.
I have a few screens of the before benchmarks which came out to be a max overclock of:
Stock
CPU: 2.4ghz
DDR2: 1ghz
GPU: 570mhz
GDDR3: 900mhz
3dmark06: 12132 <Link to be inserted soon
Max OC on Air
CPU: 3.519ghz (I think I could have gone to my previous max 3.535, but I was getting tired of the comp being picky with the memory)
DDR2: 1.066ghz
GPU: 621mhz
GDDR3: 1.080ghz
3dmark06: 13097 <Link to be inserted soon
Temps: CPU: 62c, System 43c, GPU: 79c
Here is the photo of the Antec Sonata II with all of the air cooling done to it. Keep in mind with the fans on full for the Max OC runs you could hear the whir of both the GTX and the Zalman 9700
My Starting Point
First thing I did was remove the GTX and unscrew 11 screws and clean up with 91% alcohol the various gpu, controller, and memroy/chips.
HSF off of the GTX - Full shot
HSF off of the GTX - Closeup
Then I began to gut the Antec Sonata II, here are few shots of the room I have to play with.
Gutted Case w/PSU only
Space I plan to mount the Pump and the Resevoir
Mounting of the Resevoir:
I found a spot right next to the PSU that would let me mount it hidden away, yet angled correctly to allow the return line and the pump line.
Resevoir Mounting Spot Shot 1
Resevoir Mounting Spot Full Shot
I then calculated a spot to drill the top of the case for the fill port on the resevoir.
Full Case Shot of Fill Port
Close-up of Fill Port 1
Close-up of Fill Port 2
Keep in mind the scratches you see are not visible with the naked eye, and that I intend to widen the fill port once I have my grommets here, but didn't want to risk making the fill port whole too wide and having them not fit. I intend on attaching a plastic tie wrap to the fill port to allow me to unscrew it and then pull it out of the whole in order to fill the resevoir.
Finally I worked on mounting the fans to the shround. I used rubber fan gaskets and rubber washers on both ends in order to eliminate as much vibration as possible. Less vibration = less noise overall.
Shroud with fans mounted
Shround fans attached to fan controller
Shot of the shrink tubing used to tidy up the wiring
More updates to come. Today I plan on mounting the CPU waterblock, so more pictures to come. Then I'll pick the project up next weekend when the rest of the parts arrive.
In the process of tearing down my Antec Sonata II, if you look back at the My Starting Point picture you'll notice there is no room between the HD cage and the 8800 for a fan, so I have always wanted to install a fan in the front. I knew there was enough room for it, but just never underwent this upgrade. Finally I have:
Space cut out for the 120mm Fan <- Used a dremel to cut out the surrounding plastic. Note: It doesn't have to look too pretty as you can't see it from the outside.
Full mounted to front of case showing fan clearance
Front shot showing that you cannot tell from the outside that a stealth 120mm fan was installed
Shot of the Yate Loon mounted I used a rubber gasket and rubber washers on both ends to absorb vibration. The fan is firmly in place!
Onwards to cleaning the cpu waterblock and installation! More pics to come soon!
So I had limited time yesterday before commitments took me away from the project, but I did manage to get the CPU WC Block mounted and removed the NB.
Motherboard removed awaiting my cleaning, removal of air cooling and mounting of WC equip.
Air cooling removed and CPU cleaned up! It is amazing the amount of dust this thing has collected in a year. I clean it with compressed air every month, but look at it... there is a layer of dust on most of the components. This is part of the reason I wanted to go Water! I can reduce the overall air flow in the case and still end up with a very healthy system!
Close-up of the CPU all cleaned up! My god look at the dust on the surrounding parts! UGH!
I then diassembled the CPU block and inserted the water flow splitter, re assembled and poured over a half gallon distilled water heated to boiling and let cool to 60c through the block in order to clean it out. Then I dried the block off cleaned the bottom of the block with alcohol and the CPU again. Applied a little larger then a grain of rice sized thermal compound and attached the block. Initially I put the springs on the bottom because I thought that was going to allow counter pressure to avoide over tightening it, but realized quickly that the springs go on top of the mounting bracket as is shown below:
CPU Waterblock properly mounted
Close-up of CPU Waterblock Look closely and you can see the splitter in the inlet. I mounted it in the orientation I did to allow the water to have to flow into the bottom then back up to the top ensuring both sides would get water flow. I was concerned if I had the outlet on the bottom majority of the flow would go straight to teh bottom and avoid the upper half of the block.
Finally was the removal of the NB and SB.
NB and SB removed I managed to get some of the NB cleaned up, but the south bridge is still waiting.
I cleaned up the NB and SB and ordered a NF4 Rev1.1 for the south bridge. Both Units were EK's from Petra's and I don't know if it was EK or Petra, but lets just say the mounting hardware had an idiot doing it. I mean the screws didn't fit the nuts, the lengths were all wrong. I was left with having to remove them and get new mounting hardware from Ace Hardware. I spent 2hrs getting various screws and bits, some that you will see below for the radiator. So I focused my attention on the GTX. I can not stress enough how careful you have to be with the GTX. I don't think I hurt mine but one quarter of a twist too much and you can see the PCB starting to tweak! Here are some pictures. I refused to use their thermal pads and used the remaining MX-2 I had. Which forced a trip to Microcenter to get some Ceramique for the NB and SB. Anyways on to the pictures.
Full frontal of the EK WB mounted on the GTX
Full frontal of the EK WB mounted on the GTX - No Flash
Closeup of the Extended block covering various chips
One of the reasons I went with EK was that it did not require any of those little coper stick on heatsinks.
Close-up of the Memory on the GTX < Notice the thermal paste just barely coming out.
Otherside of the Memory of the GTX
My next undertaking, mainly becuase it was too earlier to start up the dremel, was the work to be done on the OCZ Memory Cooler and here are the results:
OCZ Memory Cooler On with Flash
OCZ Memory Cooler On without Flash
OCZ Memory Cooler Off without Flash
OCZ Memory Cooler Off side view
OCZ Memory Cooler Mounted
The next project of the day was to drill 4 1.25 inch holes in the upper case and 6 mounting holes for the radiator. Being in downtown chicago I don't have a Home Depot right near me, so I could not find a perfect hole saw, that would have made a 2hr job probably under 15min. So my industrial strength dremel got a work out! Here are the results:
Thermochill 120.3 Radiator Mounted
Thermochill 120.3 Radiator Mounted Side Angle
Thermochill 120.3 Radiator Mounted Side View
Thermochill 120.3 Radiator Mounted Frontal < Should have measured better! Figuring I made a ton of calculations I was not unhappy that I only had one of these mistakes.
Thermochill 120.3 Radiator Mounted Other Side View
I noticed that the shroud left abotu 1/4 inch between the radiator and the shroud on both the front and rear end caps and the flaps on the side. So I purchased some 1000F caulk and filled those gaps. I want all the air flow going through the radiator not around it! I mean that was the whole idea behind buying the shroud, no?
Thermochill 120.3 Radiator Mounted Front End Cap with Gap Filled
Thermochill 120.3 Radiator & Full Shroud Mounted with End Cap Gaps Filled
Thermochill 120.3 Radiator Mounted Rear End Cap with Gap Filled
Thermochill 120.3 Radiator Mounted Rear End Cap
Close-up shots of some of the hardware I used to Mount the Radiator which I purchased during my 2hr trip to Ace Hardware! LOL. Used two 1 inch spacers and a 2.5inch screw. I also used 2 rubber washers 1 on each side of the case in order to absorb vibration, and 2 washers to stiffen the mounting hardware up. Here are two shots of the end results!
Close-up of the Mounted Radiator Hardware
Close-up of the gap between the mount and the actual radiator < At least I didn't screw this calculation up! This one counted! If you screw too far in you pierce your radiator, which would =
The Fun part begins... With proper mounting hardware at hand, I begin work on mounting the SB and NB after I cleaned them up for the 2nd time. First time I tried mounting them with hardware that would not even screw into itself or fit properly!
South Bridge Mounted
North Bridge Mounted
Combo of both Moutned
Close-up of the SB Mounted with proper mounting hardware, FINALLY!
Close-up of the NB Mounted
Close-up of the NB Mounting Hardware
Back side of the Motherboard showing all the mounting hardware
I worked for a good hour or two to get the pump angled just right. I ended up making a sleigh that fit both the water pump and the fan controller in one slot. This allowed me more room for the tubes to bend properly up top.
Frontal shot showing fan controller with the water pump mounted
Sideview of the water pump mounted
Final shot of everything plumbed up and ready for water!
Side shot prior to filling
Rear shot prior to filling
Then came I ran 5 gallons of 55c distilled water through the loop to flush any last bits out. Previously I had rinsed everything in near boiling hot distilled, but this was one finally go.
I then got it filled up, which isn't as easy as I thought. Those air bubbles can be a pain to get out. A hint is to make sure you fill the tube leading to your pump. I used a funnel and raised the tube up and filled it with hot water until I had water coming out the back of the loop. Then I inserted the tube in the hot water and turned on the pump. This way I knew the pump was not going to be dry! Here are some shots of the system fully filled working the water bubbles out.
Side view setup for overnight leak testing
Resevoir in action
Another Resevoir Shot
All Good and Ready to go!
One thing I noticed is as I got more and more air out of the lines the pump really showed its power. It forcefully sprays water against the back of the resevoir. When I first started it barely pushed water out of the inlet tube, but as you fill and coax air bubbles out the pressure increases some 50 fold.
The pump is an excellent choice. Dead Silent. I mean I have to put my ear on it in order ot even hear it! Seeing how much water is moving I don't see why you would need more than 1.5 gpm movement. I used a flow calculator to see the approximate flow and I'm right at 1.5gpm. Very happy with it so far. The real test will be tonight when I turn it on for the first time!!!
Do all the parts still work? Did I get good thermal connections? I also want to make sure that all the tubes are not rubbing on the cage or anywhere that may damage them.
The next two posts I'll start the overclocking process so stay tuned!
So I had a few glitches as is described in this thread and right now I'm in the middle of running Prime 95, but lets recap all that has gone on.
Upon starting up I was getting an endless rebooting. I tore it down and discovered this on the NB:
Nicely Chipped NB Not sure when this happened or if it was like this before, I'm guessing I did it but not sure how as I've been very careful not to over tighten things!
Another shot of the chipped NB
I re-assemble and MX-2 things and walla my booting problem is gone. YEAH, well sorta... I'll get into that later.
So here are some of the final build pictures. I'm still considering a better spot for the pump 3.5 inch bay for instance.
Nice pic of all the plumbing and fans mounted Alot of stuff in a small case
Same Picture with the flash off I really like how the blueish/purple glows through the res and tubes!
Closeup of the CPU Block and the OCZ memory cooler in action
Same picture as above but no flash, again love the color effect
Closeup of the GTX Block
Closeup of the PSU, Pump and plumping from the pump and to the radiator
I've turned my case into an Alien or Demon! You pick!
Great shot of the pump, notice how it is on its side
I have a few screens of the before benchmarks which came out to be a max overclock of:
Stock
CPU: 2.4ghz
DDR2: 1ghz
GPU: 570mhz
GDDR3: 900mhz
3dmark06: 12132 <Link to be inserted soon
Max OC on Air
CPU: 3.519ghz (I think I could have gone to my previous max 3.535, but I was getting tired of the comp being picky with the memory)
DDR2: 1.066ghz
GPU: 621mhz
GDDR3: 1.080ghz
3dmark06: 13097 <Link to be inserted soon
Temps: CPU: 62c, System 43c, GPU: 79c
Here is the photo of the Antec Sonata II with all of the air cooling done to it. Keep in mind with the fans on full for the Max OC runs you could hear the whir of both the GTX and the Zalman 9700
My Starting Point
First thing I did was remove the GTX and unscrew 11 screws and clean up with 91% alcohol the various gpu, controller, and memroy/chips.
HSF off of the GTX - Full shot
HSF off of the GTX - Closeup
Then I began to gut the Antec Sonata II, here are few shots of the room I have to play with.
Gutted Case w/PSU only
Space I plan to mount the Pump and the Resevoir
Mounting of the Resevoir:
I found a spot right next to the PSU that would let me mount it hidden away, yet angled correctly to allow the return line and the pump line.
Resevoir Mounting Spot Shot 1
Resevoir Mounting Spot Full Shot
I then calculated a spot to drill the top of the case for the fill port on the resevoir.
Full Case Shot of Fill Port
Close-up of Fill Port 1
Close-up of Fill Port 2
Keep in mind the scratches you see are not visible with the naked eye, and that I intend to widen the fill port once I have my grommets here, but didn't want to risk making the fill port whole too wide and having them not fit. I intend on attaching a plastic tie wrap to the fill port to allow me to unscrew it and then pull it out of the whole in order to fill the resevoir.
Finally I worked on mounting the fans to the shround. I used rubber fan gaskets and rubber washers on both ends in order to eliminate as much vibration as possible. Less vibration = less noise overall.
Shroud with fans mounted
Shround fans attached to fan controller
Shot of the shrink tubing used to tidy up the wiring
More updates to come. Today I plan on mounting the CPU waterblock, so more pictures to come. Then I'll pick the project up next weekend when the rest of the parts arrive.
In the process of tearing down my Antec Sonata II, if you look back at the My Starting Point picture you'll notice there is no room between the HD cage and the 8800 for a fan, so I have always wanted to install a fan in the front. I knew there was enough room for it, but just never underwent this upgrade. Finally I have:
Space cut out for the 120mm Fan <- Used a dremel to cut out the surrounding plastic. Note: It doesn't have to look too pretty as you can't see it from the outside.
Full mounted to front of case showing fan clearance
Front shot showing that you cannot tell from the outside that a stealth 120mm fan was installed
Shot of the Yate Loon mounted I used a rubber gasket and rubber washers on both ends to absorb vibration. The fan is firmly in place!
Onwards to cleaning the cpu waterblock and installation! More pics to come soon!
So I had limited time yesterday before commitments took me away from the project, but I did manage to get the CPU WC Block mounted and removed the NB.
Motherboard removed awaiting my cleaning, removal of air cooling and mounting of WC equip.
Air cooling removed and CPU cleaned up! It is amazing the amount of dust this thing has collected in a year. I clean it with compressed air every month, but look at it... there is a layer of dust on most of the components. This is part of the reason I wanted to go Water! I can reduce the overall air flow in the case and still end up with a very healthy system!
Close-up of the CPU all cleaned up! My god look at the dust on the surrounding parts! UGH!
I then diassembled the CPU block and inserted the water flow splitter, re assembled and poured over a half gallon distilled water heated to boiling and let cool to 60c through the block in order to clean it out. Then I dried the block off cleaned the bottom of the block with alcohol and the CPU again. Applied a little larger then a grain of rice sized thermal compound and attached the block. Initially I put the springs on the bottom because I thought that was going to allow counter pressure to avoide over tightening it, but realized quickly that the springs go on top of the mounting bracket as is shown below:
CPU Waterblock properly mounted
Close-up of CPU Waterblock Look closely and you can see the splitter in the inlet. I mounted it in the orientation I did to allow the water to have to flow into the bottom then back up to the top ensuring both sides would get water flow. I was concerned if I had the outlet on the bottom majority of the flow would go straight to teh bottom and avoid the upper half of the block.
Finally was the removal of the NB and SB.
NB and SB removed I managed to get some of the NB cleaned up, but the south bridge is still waiting.
I cleaned up the NB and SB and ordered a NF4 Rev1.1 for the south bridge. Both Units were EK's from Petra's and I don't know if it was EK or Petra, but lets just say the mounting hardware had an idiot doing it. I mean the screws didn't fit the nuts, the lengths were all wrong. I was left with having to remove them and get new mounting hardware from Ace Hardware. I spent 2hrs getting various screws and bits, some that you will see below for the radiator. So I focused my attention on the GTX. I can not stress enough how careful you have to be with the GTX. I don't think I hurt mine but one quarter of a twist too much and you can see the PCB starting to tweak! Here are some pictures. I refused to use their thermal pads and used the remaining MX-2 I had. Which forced a trip to Microcenter to get some Ceramique for the NB and SB. Anyways on to the pictures.
Full frontal of the EK WB mounted on the GTX
Full frontal of the EK WB mounted on the GTX - No Flash
Closeup of the Extended block covering various chips
One of the reasons I went with EK was that it did not require any of those little coper stick on heatsinks.
Close-up of the Memory on the GTX < Notice the thermal paste just barely coming out.
Otherside of the Memory of the GTX
My next undertaking, mainly becuase it was too earlier to start up the dremel, was the work to be done on the OCZ Memory Cooler and here are the results:
OCZ Memory Cooler On with Flash
OCZ Memory Cooler On without Flash
OCZ Memory Cooler Off without Flash
OCZ Memory Cooler Off side view
OCZ Memory Cooler Mounted
The next project of the day was to drill 4 1.25 inch holes in the upper case and 6 mounting holes for the radiator. Being in downtown chicago I don't have a Home Depot right near me, so I could not find a perfect hole saw, that would have made a 2hr job probably under 15min. So my industrial strength dremel got a work out! Here are the results:
Thermochill 120.3 Radiator Mounted
Thermochill 120.3 Radiator Mounted Side Angle
Thermochill 120.3 Radiator Mounted Side View
Thermochill 120.3 Radiator Mounted Frontal < Should have measured better! Figuring I made a ton of calculations I was not unhappy that I only had one of these mistakes.
Thermochill 120.3 Radiator Mounted Other Side View
I noticed that the shroud left abotu 1/4 inch between the radiator and the shroud on both the front and rear end caps and the flaps on the side. So I purchased some 1000F caulk and filled those gaps. I want all the air flow going through the radiator not around it! I mean that was the whole idea behind buying the shroud, no?
Thermochill 120.3 Radiator Mounted Front End Cap with Gap Filled
Thermochill 120.3 Radiator & Full Shroud Mounted with End Cap Gaps Filled
Thermochill 120.3 Radiator Mounted Rear End Cap with Gap Filled
Thermochill 120.3 Radiator Mounted Rear End Cap
Close-up shots of some of the hardware I used to Mount the Radiator which I purchased during my 2hr trip to Ace Hardware! LOL. Used two 1 inch spacers and a 2.5inch screw. I also used 2 rubber washers 1 on each side of the case in order to absorb vibration, and 2 washers to stiffen the mounting hardware up. Here are two shots of the end results!
Close-up of the Mounted Radiator Hardware
Close-up of the gap between the mount and the actual radiator < At least I didn't screw this calculation up! This one counted! If you screw too far in you pierce your radiator, which would =
The Fun part begins... With proper mounting hardware at hand, I begin work on mounting the SB and NB after I cleaned them up for the 2nd time. First time I tried mounting them with hardware that would not even screw into itself or fit properly!
South Bridge Mounted
North Bridge Mounted
Combo of both Moutned
Close-up of the SB Mounted with proper mounting hardware, FINALLY!
Close-up of the NB Mounted
Close-up of the NB Mounting Hardware
Back side of the Motherboard showing all the mounting hardware
I worked for a good hour or two to get the pump angled just right. I ended up making a sleigh that fit both the water pump and the fan controller in one slot. This allowed me more room for the tubes to bend properly up top.
Frontal shot showing fan controller with the water pump mounted
Sideview of the water pump mounted
Final shot of everything plumbed up and ready for water!
Side shot prior to filling
Rear shot prior to filling
Then came I ran 5 gallons of 55c distilled water through the loop to flush any last bits out. Previously I had rinsed everything in near boiling hot distilled, but this was one finally go.
I then got it filled up, which isn't as easy as I thought. Those air bubbles can be a pain to get out. A hint is to make sure you fill the tube leading to your pump. I used a funnel and raised the tube up and filled it with hot water until I had water coming out the back of the loop. Then I inserted the tube in the hot water and turned on the pump. This way I knew the pump was not going to be dry! Here are some shots of the system fully filled working the water bubbles out.
Side view setup for overnight leak testing
Resevoir in action
Another Resevoir Shot
All Good and Ready to go!
One thing I noticed is as I got more and more air out of the lines the pump really showed its power. It forcefully sprays water against the back of the resevoir. When I first started it barely pushed water out of the inlet tube, but as you fill and coax air bubbles out the pressure increases some 50 fold.
The pump is an excellent choice. Dead Silent. I mean I have to put my ear on it in order ot even hear it! Seeing how much water is moving I don't see why you would need more than 1.5 gpm movement. I used a flow calculator to see the approximate flow and I'm right at 1.5gpm. Very happy with it so far. The real test will be tonight when I turn it on for the first time!!!
Do all the parts still work? Did I get good thermal connections? I also want to make sure that all the tubes are not rubbing on the cage or anywhere that may damage them.
The next two posts I'll start the overclocking process so stay tuned!
So I had a few glitches as is described in this thread and right now I'm in the middle of running Prime 95, but lets recap all that has gone on.
Upon starting up I was getting an endless rebooting. I tore it down and discovered this on the NB:
Nicely Chipped NB Not sure when this happened or if it was like this before, I'm guessing I did it but not sure how as I've been very careful not to over tighten things!
Another shot of the chipped NB
I re-assemble and MX-2 things and walla my booting problem is gone. YEAH, well sorta... I'll get into that later.
So here are some of the final build pictures. I'm still considering a better spot for the pump 3.5 inch bay for instance.
Nice pic of all the plumbing and fans mounted Alot of stuff in a small case
Same Picture with the flash off I really like how the blueish/purple glows through the res and tubes!
Closeup of the CPU Block and the OCZ memory cooler in action
Same picture as above but no flash, again love the color effect
Closeup of the GTX Block
Closeup of the PSU, Pump and plumping from the pump and to the radiator
I've turned my case into an Alien or Demon! You pick!
Great shot of the pump, notice how it is on its side
