Raid5 1 drive has problems, help me troubleshoot safely

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Jun 25, 2001
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677
I want to know what you guys think could be the problem, and how to safely test cables by switching them around. I do not wish to endanger the array, so i want advice on how to troubleshoot safely. I want to make sure its the drive before I Buy a new one.

I have 4 drives connected to a 3Ware Escalade 8500 8port Sata Raid5 controller. I use ports 1,3,5,7. Here is the log

The first thing i want to do is just change the cable on port5. I figure it cant hurt. Beyond that I am not sure if there is anything aside from replacing the drive that i can do.

Comments and advice appreciated.

I finished installing the array on July 17th, thats the final time i restarted. I wont repeat errors just bold them the 1st time, and truncate any following. Soft reset means reboot.

22:52:12 Sat 17-Jul-2004:INFORMATION: Soft reset detected on controller ID:3 (0x1)
06:19:29 Fri 06-Aug-2004:WARNING: Drive sector ECC error corrected on port 5 on controller ID:3. (0x23)
07:11:10 Sat 07-Aug-2004:WARNING: Drive sector ECC ...
07:13:45 Sat 07-Aug-2004:WARNING: Drive sector ECC ...
18:05:56 Sat 04-Sep-2004:WARNING: Drive sector ECC ...
18:06:05 Sat 04-Sep-2004:WARNING: Drive sector ECC ...
00:46:35 Sun 12-Sep-2004:WARNING: SMART Threshold Exceeded condition detected on port 5 on controller ID:3. It is recommend you replace this drive immediately and rebuild unit if needed. (0xf)
00:48:44 Mon 13-Sep-2004:WARNING: SMART Threshold ...
00:50:52 Tue 14-Sep-2004:WARNING: SMART Threshold ...
00:06:01 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
00:06:02 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
00:06:09 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
00:06:24 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
00:53:09 Wed 15-Sep-2004:WARNING: SMART Threshold ...
18:31:36 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
23:57:48 Wed 15-Sep-2004:WARNING: Drive sector ECC ...
00:55:17 Thu 16-Sep-2004:WARNING: SMART Threshold ...
01:36:54 Thu 16-Sep-2004:WARNING: Drive sector ECC ...
07:00:16 Thu 16-Sep-2004:WARNING: Drive sector ECC ...
07:00:17 Thu 16-Sep-2004:WARNING: Drive sector ECC ...
10:15:27 Thu 16-Sep-2004:INFORMATION: Soft reset detected on controller ID:3 (0x1)
10:13:13 Fri 17-Sep-2004:WARNING: SMART Threshold ...
15:03:46 Fri 17-Sep-2004:INFORMATION: Soft reset detected on controller ID:3 (0x1)
15:03:47 Fri 17-Sep-2004:INFORMATION: Soft reset detected on controller ID:3 (0x1)
15:04:03 Fri 17-Sep-2004:INFORMATION: Initialization started on unit 1 on controller ID:3. (0xc)
15:15:26 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5 on controller ID:3. Check cables and drives for media errors. (0xa)
15:15:32 Fri 17-Sep-2004:WARNING: Drive sector ECC error ...
15:15:33 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...

15:15:34 Fri 17-Sep-2004:WARNING: Drive sector ECC ...
15:15:36 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5 ...
15:15:37 Fri 17-Sep-2004:WARNING: Drive sector ECC ...
15:44:17 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5 ...
15:44:21 Fri 17-Sep-2004:WARNING: Drive sector ECC ...
15:44:31 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5 ...
15:44:35 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:44:36 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:44:37 Fri 17-Sep-2004:WARNING: Drive sector ECC ...
15:44:38 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:44:39 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:44:40 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:44:41 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:44:43 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:44:44 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:44:45 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:44:46 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:55:01 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:55:02 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:55:03 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:55:04 Fri 17-Sep-2004:WARNING: Drive sector ECC..
15:55:05 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:55:06 Fri 17-Sep-2004:WARNING: Drive sector ECC...
15:55:08 Fri 17-Sep-2004:ERROR: Drive error encountered on port 5...
15:55:09 Fri 17-Sep-2004:WARNING: Drive sector ECC...
 
Did you change the cable on Port 3 or Port 5?

It looks like it is the one on 5 that is having the problems.

==>Lazn
 
That made the array not fault tolerant...

When i changed the cable on port5 the drive was no longer in use by the array. I told the array to rebuild and will see what happens. Im glad its ONLY the 1 drive ^^

Why would the drive no longer be recognized as part of the array ?
 
Any number of reasons can cause the drive to not be recognized temporarily.

The drive may be dieing, or the cable may have a bad wire etc.

if it happens again, I would consider replacing it and using a new cable (perhaps even on another port on the 3ware card)

==>Lazn
 
Thanks mucho for the references. I will look a bit more into shielded cables since there is no way with 2 PATA and 4 SATA drives i can keep the wires from mixing.

I tested 2 cables, and 2 ports on the controller. I have no doubt that my HDD is borked. I will RMA this when i can replace it. Later I will use it as a hotspare.

I really appreciate the quick replies. This is hardly a minor screwup, and I was in a bit of a panic. Having calmed down I have already placed the order for a new drive... and some other oddities from newegg.
 
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