Project: Endorphin (SFF Mod)

DAE_JA_VOO

n00b
Joined
May 4, 2007
Messages
25
ENDORPHIN

"en·dor·phin
–noun
any of a group of peptides occurring in the brain and other tissues of vertebrates, and resembling opiates, that react with the brain's opiate receptors to raise the pain threshold."

This mod will consist of two mods.

The case will be a Shuttle case:

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That, my friends, is a Shuttle XPC SN26P. This is a MONSTER of a SFF PC.

Interested in the new platform? Well, the board is amazing.

-> It's a socket 939 based board, supporting regular A64, Athlon X2, and Athlon FX.
-> It's got an nVidia nForce 4 SLI chipset (yes, i said SLI).
-> It's got two DIMM slots, dual channel of course.
-> 7.1 channel on board audio
-> Gigabit LAN
-> FOUR SATA ports
-> And last, but certainly not least, it's got a frikken 350W PSU!! 350W! These Shuttle PSUs are so efficient. This PSU powered my FX60, both my 7800GTs, a DVD RW, and a HDD, and it was asking for more. I almost put a frikken 8800GTX in here. I have one lying here at my house, it's one of my friend's card, i wanted to run it so bad.


Here's a few plans that i have already:
  • Most of the hardware will be watercooled. The CPU, GPU, and Chipset will all be watercooled.. I have already obtained the watercooling components. I'll be using Koolance Blocks, a Coolwave pump, and a Swiftech Raddy.
  • The entire front Fascia will be removed and i'll make a new one.
  • The case will also obviously be getting a new paint job, colour will be a brilliant white with a red plexi trim and red water.

    Now here's the part where this mod will differ slightly from other mods. For a number of reasons, this case will have NO optical drive inside the case. Mainly because this case is TINY and i have to fit a pump in here, but also because i hardly ever use an optical drive. So i have a plan that will allow me to use an optical drive with this machine anyway, and this plan is what the second mod is about:


    Second Part of Endorphin

    I need an external optical drive, but there's no way in HELL i'm gonna pay over 1K (ZAR) for one, so i'll MAKE one, but one with FAR more functionality than a regular external optical drive. This one will include a few added features.

    I'm going to build an external enclosure that will house a DVD writer, two hard disks for extra storage (a 160GB and a 120GB), a 120mm fan to cool the HDDs, and a USB hub. The Optical drive, USB hub, and HDDs will all eventually run from the enclosure through a SINGLE USB cable to the PC.

    Now i need to explain in more detail how i plan on doing all of this. The optical drive and the two hard disks will be connected to a USB hub inside (lets call this HUB1) the enclosure via IDE to USB adapters. The external USB hub (we'll call it HUB 2) will ALSO be connected to this internal USB hub. This internal hub will be what connects to the PC. So if you plug in this USB hub, you'll connect the Optical drive, both HDDs, and the external USB hub to the PC.

    So, now you're probably wondering how i plan on powering all of this huh? Well, i managed to get my hands on a pretty small 350W PSU. It was nice and small. Unfortunately it randomly died on me, so now i'm forced to use another PSU i have. Also just a generic PSU. Nothing more is necessary for a few HHDs. This PSU will come out of it's housing and i'll put the bare, to preserve space. This PSU will power everything in the enclosure - the DVD RW, both HDDs, the 120mm fan, and the USB hubs (yes, i'm gonna buy USB hubs that need 5V so that they can power hungry devices like my portable 20GB laptop HDD). This PSU will get power from a regular power cable.

    Here's a diagram to help explain:

    genocide1.jpg


    This enclosure will also have 2 LCD displays in front to display the temps of the two HDDs.

    I'm thinking that i might add individual switches to all the devices within the enclosure so that i can power up only the ones i want to use.

    Now the case mod and this external enclosure mod will run hand in hand, but the external enclosure wont necessarily always be in use, and i can plug it into another PC if need be.

    Sponsor(s):

    Prophecy:

    Prophecy is an online store here in South Africa.

    Prophecy


    Big big thanks to Henk over at Prophecy for the goodies he sent me for this mod:


    1: A SATA2 Hard disk. A 160GB Seagate SATA2 HDD.

    IMG_1871.jpg


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    2: Three Vantec Nexstar 3 External Hard Disk Enclosures.

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    No no, not only one, but THREE:

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    IMG_1881.jpg



    Here they are next to the one i had before this mod as well as my 2.5" one for my notebook HDD:

    IMG_1884.jpg


    3: RAM. Team Xtreem Overclocking DDR 500MHz - 2GB (2x1GB Dual Channel)

    IMG_1869.jpg


    IMG_1875.jpg


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    4: A Liteon DVD-RW (The LITEON® 16X DVD+R, 4X DVD+/-R DL to be specific).

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    5: Two D-link DUB-H7 7port USB 2.0 hubs.

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    6: An Antec Tricool 120mm Fan.

    IMG_1864.jpg




    As you can see, this is a pretty large amount of goodies, and i can't express how happy i am regarding this sponsor. Henk, Thanks again man! :D

    Unfortunately that Team RAM died on me. Thanksfully though, Prophecy sent me a nice kit of Musking RAM:

    IMG_3676.jpg


    IMG_3677.jpg


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    That's the EM3200 2GB kit.

    Thanks Prophecy!

    Okay, so let me explain what i need all of this stuff for:

    1: The HDD. This HDD will go into the actual PC case. The HDD i have in there now is an IDE disk which will look HORRIBLE and potentially ruin this mod. I have other hard disks that will go in the external enclosure.

    2: The three Vantec Enclosures. The enclosures will be pulled apart for the guts. I need the PCB that's inside them that converts IDE to USB. The three PCBs from the three enclosures will be used for the two HDDs and the Liteon DVD-RW that's going into the enclosure.

    3: RAM. Well this will obviously go into the machine.

    4: The DVD-RW. The DVD Writer will be going into the external enclosure.

    5: Two D-Link hubs. This is a cool part. Both hubs will be going into the external enclosure, however, one will be internal, and the other will be external, but not completely external. Let me explain. The one hub will be available from the outside of the enclosure, just 7 ports for any devices or whatever. The second hub will be inside, and the two HDDs, the DVD-RW, the external hub will all be connected to it. The internal hub will then have it's cable running out of the enclosure to whichever PC i connect it to.

    6: The Antec Tricool fan: Man i love Tricool fans. I have 4 of them in epiphany, great fans these. This one will be in the enclosure to cool the two HDDs.

    So that's what all these goodies are for.

    Just let me point out that, as far as i know, nobody has ever been sponsored for Case modding in South Africa. It seems that Prophecy has really got an interest in the SA enthusiast PC market and they're really trying to get modding in SA to a better standard. I'm most certainly not saying that they'll sponsor every second Joe, hell, maybe i'm the only person they'll ever sponsor, maybe i'm the first of MANY, but i'm sure that many more companies will follow in Prophecy's tracks and start making an effort to make modding a big thing in this country.


    Next Sponsor:

    IceVision

    IceVision is also an online store here in SA.

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    A 250GB Seagate SATA2 HDD, a 120mm fan, and 512mb of Twinmos RAM:

    IMG_1899.jpg



    I told Mario from IceVision that Prophecy had already sent me RAM, GOOD RAM, but Mario sent me some RAM anyway. lol, i have no idea what i'm gonna do with it:

    IMG_1900.jpg



    My nice new Seagate:

    IMG_1902.jpg


    IMG_1901.jpg


    The 250GB from IceVision and the 160GB from Prophecy will go into the PC itself. The 160GB for the OS and the 250GB for storage.


    IceVision also offered to send me two Legend 7600GTs.

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    Lol, look at this one:

    IMG_2125.jpg



    Very funny. That sticker will have to come off since i'll be watercooling these cards.

    So now the specs of the PC are finalized:

    Shuttle SN26P
    AMD Athlon 64 3500+ Venice
    2x 1GB Team Extreme DDR500
    2x Legend 7600GT SLI
    1x Seagate 160GB SATA2
    1x Seagate 250GB SATA2

    Not too shabby :D

    I ordered some little red LCDs for the external enclosure. They dont LOOK very red in the pics, but in real life they're very very red. Perfect :p

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    For reservoirs in the case, i'll be using two Cape Cool 10's:

    IMG_2211.jpg


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    Compared to one of the Coolwave reservoirs that i have lying around here:

    IMG_2215.jpg



    PERFECT

    And the power connectors:

    IMG_2218.jpg



    The regular molexes:

    IMG_2219.jpg



    The ATX connectors:

    IMG_2221.jpg



    And these are the cool ones. Molexes that have caps, end caps:

    IMG_2222.jpg


    IMG_2223.jpg


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    Very cool!

    I also got a Vandal Resistant Switch from electronics123 to see if i like it:

    IMG_2226.jpg


    IMG_2227.jpg


    IMG_2228.jpg



    I think i like it.

    It needs some polish, but otherwise it's cool.


    Here's the radiator i got for the mod. It's a Swiftech dual 120mm raddy:

    IMG_2763.jpg


    IMG_2765.jpg




    And here it is compared to the raddy i was planning on using. It's a Koolance singe 120mm raddy:

    IMG_2815.jpg


    IMG_2816.jpg


    IMG_2817.jpg




    I decided to get a bigger raddy because i'll be using SLI, and i'll feel a bit more comfy with a dual 120mm raddy...

    The next hurdle was barbs. The waterblocks that will be used throughout the mod are Koolance blocks, and therefore the tubing is small - 6mm. However, the barbs that i got with the raddy are 1/2" barbs:

    IMG_2770.jpg




    Compared to the tubing that will be used:

    IMG_2772.jpg




    So i had to source new barbs. First thing that came to mind was Hydroline. They hook me up with all the barbs i need. If they don't have the barbs i need, they MAKE the barbs for me. In this case they quoted me something like R130 for the two barbs, which is a bit rough IMO. So i hit Builders' Warehouse. I was pleasantly surprised to find that i could compile my own barbs out of barbs that are meant for Air Compressors. For each barb i had to buy two parts:

    IMG_2778.jpg


    IMG_2779.jpg



    They fit into each other to make the perfect barb:

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    Perfect fit!

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    Another packet of goodies arrived tonight from the USA:

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    Some nice red cable sleeving:

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    And some red heatshrink:

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    I don't know if i like the heatshrink though.... Also, it's too big for this sleeving, so i'll have to import some smaller heatshrink...

    And then also some more connectors:

    IMG_2806.jpg




    First two are just two more Molexes:

    IMG_2808.jpg


    IMG_2811.jpg




    Man they're cool.

    And the other two connectors are quite interesting actually. Motherboards generally have a 20 or 24 pin connector, but this Shuttle's motherboard is different. It has TWO connectors - a 6 pin, and an 8 pin. So i bought some new ones:

    IMG_2812.jpg


    IMG_2814.jpg



    Just thought i would show you guys pics of the (basically) complete SketchUps. I didn't spend a lot of time on the rear tubing mounts because they'll be just like the mounts on top, and i'm REALLY just too lazy to model them...

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    And i've basically finished the design for the external enclosure.

    Here are the images, high res images under these ones. I suggest you have a look at the high res ones, much nicer ;)

    finaldesign02.jpg

    Full Res, 1680x1050


    finaldesign04.jpg

    Full Res, 1680x1050


    finaldesign06.jpg

    Full Res, 1680x1050


    finaldesign08.jpg

    Full Res, 1680x1050


    That's the basic idea for the final design.
 
This morning i started with the plexi cover that will sit towards the top of the case. I first made a little template out of ABS plastic:

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Seemed to fit well. Then i grabbed a piece of red plexi:

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OMW this stuff is nice:

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Too bad Maizey cut it like n00bs. Look at this:

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That forces me to have to sand for an eternity to get those chips out. What's worse is that i can't use any powertools for the sanding because i'm a sissy and i need the lines to be as straight as possible, and in my opinion, nothing gives straighter lines than sanding by hand. So, i masked up the plexi:

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And then started off with some of this goodness:

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That paper is so rough it's not even funny. So, after the 36, the plexi looks like this:

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Then it was time for some 80 grit. After the 80, the plexi looks like this:

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And then some 220:

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After this, the next smoothest paper i have is frikken 1200. That jump is too big and means that i have to sand for a while on the 1200. I'm too lazy to get in my car and go buy something like 600 grit, so i just sanded with the 1200. After the 1200, i used 2000. Many guys say that the 2000 pointless, but you need to see how smooth this plexi is after 2000. Have a look:

IMG_3711.jpg




Smoother than a baby's bottom. lol.

So tired of sanding :( And i'm hungry....

I needed to do a few quick mods to the chassis. Like drill out a couple of rivets:

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And cut a few pieces of alu that were in the way:

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Then it was time to carry on on the piece of plexi i started with. I remasked it and marked it for cutting:

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And here it was cut to size, all it needed was sanding:

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And then while sanding it, i frikken owned my finger. It doesn't look bad, but it hurts like hell and my finger is numb :|

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It's one of those things that hurt like crap but look like a scratch. Anyway, after drilling a whole lot of holes for mounting and for space for the cable management system, i had a test fit:

IMG_3724.jpg




Perfect.

Then i had one last hole to make in the plexi. I had been dreading this because i've never made a hole like this before, and i expected it to be tough. Just watch the pics ;)

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Done:

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Don't get me wrong, it was difficult, but not as difficult as i was expecting.

Okay, so now that plexi was done. Time for another test fitment:

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That pretty hole:

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Tested the cables from the PSU. Fits perfectly:

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And then i made a protective cover for the plexi out of bubble wrap, and that will be locked away until i need it again.

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That's it! More to come tomorrow :)
 
AWESOME!

I've got a Shuttle myself and this makes me giddy with excitement!
 
yeah man this is a great looking mod...

I have a sn25p


I have not seen that brand of video card before... do you live in the US?
 
yeah man this is a great looking mod...

I have a sn25p


I have not seen that brand of video card before... do you live in the US?

Nope, i'm in South Africa :)

Legend is a generic brand. I think Palit is like that too. It's basically an nVidia reference card with a legend sticker on the fan ;)
 
got it... also those vantecs are kind of expenisve to harvest for a USB->SATA board...

is that all you could get in SA?
 
got it... also those vantecs are kind of expenisve to harvest for a USB->SATA board...

is that all you could get in SA?

They are expensive, yes, but i didn't pay for them. One of my sponsors sent them to me ;)

BTW, they're USB -> IDE, not SATA
 
So yesterday i had to do some pretty crap work. Look at this. This is the power switch:

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Not any normal switch though. That switch plugs into this PCB:

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Here's the back of it:

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Now that interfaces with the motherboard, here:

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Like so:

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So there's no easy way of powering this thing. It doesn't have two pins on the board somewhere.

Anyway, after about an hour's work, i found the power and reset pins:

IMG_3747.jpg




lol, how ghetto can a startup get!!

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Okay, let's continue. Looky what i got for this mod today:

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That's an X2 4400+. Not the greatest stepping, but hey, it's a 4400+. Added to my ever growing collection of A64/X2 CPUs (another two not in the pic):

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I also did a crap load of dremeling/sanding/filing to the chassis. Random little edges like this needed to go:

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So today i went and had some plexi cut. I could have done it by hand, but i needed all the pieces to be of IDENTICAL size, and i figured a laser cutter would be simpler :)

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Those are for the face of the case, and these too:

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Clear panel test fitted:

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Perfect. Only bummer is that we had to cut at 75 DPI, which sucks, and gives rounded corners like this:

IMG_3754.jpg




More sanding for me eh?

An idea of what the layout of the front will be:

IMG_3774.jpg




Masked up almost everything, but ran out of masking tape:

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I also started work on the piece of plexi that will be on the inside of the front of the case. Marked out and ready for cutting:

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Cut out and test fitted:

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Perfect.

So tomorrow i'm gonna try and finish the front. Hopefully i'll get it done.

God Bless

Ett
 
wow, such a freaking nice mod.. can't wait for the updates!! :D
 
Update time.

I masked up the plexi face pieces and the extra red pieces:

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Holes drilled and test fitted. Man, it's looking sexy even still covered in masking tape:

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Time to do some more work on the chassis so that i can get this face fitted. So i masked up what i needed, marked the holes, and drilled them:

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Test fitted again. OMW it looks amazing:

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From inside:

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Close Up:

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Flash on:

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Man, it looks awesome in my opinion, and i'm very happy with the result.

I still need to sand and polish the edges properly.

At the moment i'm busy figuring out how to mount the motherboard cover. Having a bit of a hard time but i'll figure it out eventually.

Enjoy :)

Ett
 
Baie goed!

Man you guys sure do get killed down there for computer prices. Sure glad I moved up here :)
 
Thanks guys :D

Update time.

Guys, i have fantastic news :D

I have just "signed" with another sponsor. What's even cooler is who the sponsor IS...





That's right. MNPCTech. MNPCTech is one of the worlds most well known modding companies and their mods are known by most modders worth their salt :p

So, i'm absolutely ecstatic about the new sponsorship :D

And on the way to me right now from MNPCTech in the US, is the following:



Two Vandal Resistant Switches.

And:



A set of Billet Machined Aluminium case feet

I was offered a whole lot of other goodies too but i have everything i need already :( so i had to decline :(

No matter, i will have more projects in the future and i will get some more goodies then :p

I haven't really modded much in the last two days. Been planning like mad, so modding had to wait. But i did do a little work.

Here's jack chilling with me while i work:

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So i started work on the motherboard cover. This cover wont be red like i had it in the sketchups. It's

gonna be white with some red plexi on it ;)


Lines drawn and measured, ready for cutting:

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Cut:

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Test fitting:

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Top:

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Absolutely perfect. I wish i had time right now to show you guys what else i'm gonna do with the cover but i don't, and i'm going away for the weekend, so i'll only be back on sunday evening or monday. You guys will get an update then ;)

Also a little info for you guys. The case itself will be getting anodized. I was thinking of making it red like the plexi i'm using. What do you think? Along with that, i think the heatspreaders on my Mushkin RAM will also be getting anodized.

Anyway, that's it. Enjoy :)
 
Thanks :)

Update time. Small update here. I had some goodies laser cut today.

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That's the lower half of the motherboard cover, the upper half, and the fan grille.

The two parts of the board cover put together:

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In the case:

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Top view:

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Keep in mind that the lower part will be white :)

Now, i mentioned above that there's a grille, but that doesn't look like a grille does it? Nope, it doesn't. Have another look:

IMG_3849small.jpg




Looks like one of A.C. Ryan's Radgrillz without the grillz. lol. Wanna know why? Because i'm gonna match it with some of this goodness:

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To give me this result:

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Best looking fan grille i've ever seen :p

More to come tomorrow. Busy slaving my butt off on my site now.
 
Looking great there DAE_JA_VOO. Love your work. Also congrats on the sponsorship from Mnpc tech. I also like that company and think their stuff is cool. Are you a member of their Mod Nation?
 
Jeez DAE you're all over the net since Epiphany! :D This mod is looking great. :cool:

Think once I'm done with exams I'll get into the modding game and provide you with some stiff competition. :D


South Africa FTW baby! :cool:
 
Thanks for the comments guys :)

Wow looks amazing. Just a question..... How bad is the violence in SA?


Tyler

OMW!!! HAHAHAHHAHAHAHAHAHAHAHAHAHAHA!!!!

Yeah dude it sucks, i've been mugged 36 times and my house has been burned down 3 times!!

lol no i'm kidding. Yeah crime is bad in SA, no lies.

Update time!

Sorry it's been so long guys. I was studying for an exam that i wrote on tuesday (which i frikken destroyed, by the way).

Okay, so on my last update i showed the motherboard cover. That's where carried on now. I marked off some mesh for some dremel goodness:

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After i had cut it out, i tested to see what it would look like:

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Looks great IMO. So, i needed to make some holes in the red plexi, so that i could hold the mesh in place. Plexi marked:

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Holes drilled and test fitted:

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And mesh added!

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Fitted into the case:

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Top view:

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Holy Moley, that looks seksi. I'm very happy with the result. Please keep in mind that all the clear plexi (like the main part of the mobo cover) will be WHITE.

So, the motherboard panel is pretty much done, it just needs paint. Next job was getting the switches fitted. The switches i'm using are the ones that MNPCTech sent me, the Vandal Resistant Switches. Thanks MNPCTech for the switches! (gotta love sponsorships :p )





So i have the Front cover marked up:

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Once that was done, i fitted the switches:

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Ooh-la-laa!!

Jackson paid me a visit:

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Then i ran into a bit of a problem:

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I though i was done cutting chunks out of the chassis. Obviously not. So, i fired up Mrs Dremel and here's the result:

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Then i needed to mod the inside plexi piece to accommodate the switches, so i drilled some holes into it:

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PERFECT:

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Man it's looking good, goodness me. I think this mod is gonna turn out a lot better than i was expecting.

That's it, hope you enjoyed it :)

God Bless

Ettienne
 
Looking great so far. My only sugestion is to get some MNPC Mesh, see if you like it better than the mesh you already have. I think I would
 
Thanks for the comments guys! :D

Update time!!

Sorry i've been so scarce with the updates. I wrote a big exam last week, and the modding that i've done since was very time consuming, but yielded great results. So here we go.

A package arrive about 2 weeks ago from the US, it was all the goodies that MNPCTech had sent me. Have a look at all this lovin':

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Many thanks to MNPCTech for sending me all this stuff. I really appreciate it! :D

So i wanted to fit these gorgeous aluminium feet to the case. Here's the bottom of the case before the modding:

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Two feet fitted:

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Then i had to cut out a piece of the bottom of the chassis. It was causing some problems for me, so my dremel sorted it out:

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Case feet on:

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Looks amazing!

Next step was to start the lighting in the case. I thought it would look cool if i had some LEDs shining out the bottom of the case, to give somewhat of an underglow effect. So i marked the bottom of the case for some drilling:

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I then sanded the LEDs down. They were too long, so i sanded them all down to a more suitable size:

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Three of them fitted:

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All done:

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Wow these white LEDs are nice.

Then i fitted the LEDs in the case. Here's my temporary power solution:

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Hey i know it's ghetto but it works! Final pics of the lighting:

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Looks great!

So, that's the update. This afternoon i'll carry on with the lighting in the case.

Oh, by the way, the colour scheme of the case has changed AGAIN. The White and red would have been nice, but i think that black and red will be so much nicer! So, the white is being scrapped, black will take it's place.

Enjoy the rest of your week guys

God Bless

Ettienne
 
I think you should just retire the worklog right now, those LEDs are all I wanna see :D
 
Why don't you make something to diffuse the light from the LEDs?

Maybe a frosted acrylic bar or something.
 
Thanks for the comments guys!


Why don't you make something to diffuse the light from the LEDs?

Maybe a frosted acrylic bar or something.
Dont worry, there's a plan for that ;)

Update time!

Yesterday i started with some more lighting. I pulled out one of the support beams in the chassis. I then drilled four 8mm holes and fitted LED holders. Here we have the four holders and two LEDs mounted:

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Testing the LEDs:

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All four LEDs done and tested:

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I then refitted the beam, and LEDs tested again:

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It looks great! I just need to do the other beam now too.

I woke up this morning and went and modded in my pajamas. LOL.

I marked a piece of black plexi to be cut. This will be for the front panel of the case: (note the pink pajamas :p )

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I love my scroll saw :D

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All done cutting:

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Then it was just time to sand sand sand:

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Finished sanding:

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This afternoon when i get home i'll try and finish this piece :)

Enjoy your day :)
 
The LEDs are WHITE ;)

Update time!

I got home from class and carried on working on the new black front panel. I sanded it a little bit more and them marked it for some drilling:

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I drilled all the small holes, and then i started with the bigger ones. For the bigger ones i used a holesaw. Each time you drill a hole with a holesaw, you need to take the piece of plexi out of the saw, the piece that you cut. Sometimes that piece is like, RAZOR sharp. Which was the case today, so i pwned my finger again:

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Smile of blood?

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That's pretty cool (in a sick, masochistic kinda way. lol.

Drilling the second hole:

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All done:

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Then i put the whole contraption together:

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Fitted to the case:

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Looks WAY better. Please remember that all of it is covered in tape, which will come off later ;)

That's it for now. Hope you guys had a good day.

Ettienne
 
very nice work! take care of your finger lol, by the way, just curios what kind of camera are you using? Im looking to purchase a new digital one just need some ideas :D
 
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