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Project: Beast 2.5

Really nice work, as usual. Is that a completely custom CPU block or did you just make your own mounting plate?
The fill port also looks awesome.

Yea, I could have routed the GPU power lines somewhere else, but I’m getting lazy in my old age

Not at all, i like the fact that you can see some well sleeved, neat black cables routed around the place and plugged into things. Maybe i'm just weird :eek:
 
Really nice work, as usual. Is that a completely custom CPU block or did you just make your own mounting plate?
The fill port also looks awesome.

Thanks!

The CPU block is from Danger Den. Only the aluminum top was made by me.

Steve
 
You have the most amazing mods...:eek: I'm going to take a page out of you book when it comes to cable management.
 
One of the best I have ever seen when it comes to innovation and then implementing your own mods. I would like to hire you for one of my rigs if I knew I would have it back before 2020, LOL.
 
This little problem occured about a month and a half ago. I was playing Crysis and my pumps seemed a little too loud. It was if they were sucking air bubbles.

I noticed a large air bubble at the front of my res. So I fugured I'd add a little more coolant.

I unhooked the cables and trudged the beast to the work table. I had her up on end to fill and bleed the bubbles. As I'm adding coolant, I notice it's not filling. I'm like WTF!

I happen to look down and see a puddle forming on the table. Holy shiznit!

I yank off the side panel, and I notice coolant is dripping down the feed tube to the 8800 GTX block.

Panic!!!!

I get my clamps and cinch off the tubes to the GTX block.

I yank the card out (not literally, too many tubes in the way).

I really can't see anything obvious, so I remove the barbs. That's when the problem became evident.

Originally, the block came with this gasket between the acrylic barb fitting piece and the copper block
IMG_5010.jpg


And it went here
IMG_5003.jpg


Gasket
IMG_5012.jpg


And here is the acrylic barb fitting piece
IMG_5004.jpg


I thought the gasket ring was kinda flimsy, so I replaced it with this
IMG_5013.jpg


Getting this to follow the curves upon sandwitching (sp?) the block and the acrylic was troublesome at best, but I eventually got it to work.

Well, apparently my gasket was too much for the acrylic to handle and it gave out. Can you see the crack?
IMG_5007.jpg


Luckily, I'm a machinist. So I race to work, and remake the acrylic piece out of aluminum.
IMG_5009.jpg


Here is the remade piece installed.
IMG_5014.jpg


Using my gasket with the acrylic piece was tough enough to install, but I could see through the acrylic to see what part of the gasket needed to be moved. Last time I checked, I couldn't see through aluminum. Getting that gasket to fit was a real bitch!


All is well now. No leaks.

I'm currently in the process of making another reservior for this build.

Stay tuned.
 
Will do...

And bummer about the leak, but I suppose it could have been much worse than it was!!

 
Wow I never saw this thread until now. Just read through it all. AMAZING work!

Sucks about the leak, at least nothing died
 
You all thought I had disappeared! Not this cat.

I have been working my tail off. Pulling in the good jimmy (wink).

Time for a little update.

Beast III is still on hold. Sorry.

But, Beast 2.5 is being completely overhauled.

My plexiglass POS res is going bye bye.

Here are some pics of its current dire straights (no pun intended Mark K.)
oldres02.jpg

oldres03.jpg

oldres01.jpg

oldres04.jpg


This set-up is great for filling and bleeding bubbles. (My loop is supposed to be sealed, but I swear, there is a huge bubble in there after about a week.)

But I just know I’m gonna hit that fitting and snap it off, and I’ll have an instant mess.

So, I decided to make my own res. I made one for Beast II, but that was unique to it’s use.

This one is going to be bay mounted.

So, on with the build.

First step, material. Block, this is 6061 Aluminum, about 1.75” x 6” x 7”
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Round, same material 6” in diameter by about 1.5” thinck
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First cut for the round
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Square up the block
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Here is the hole for the location of the pocket (explained later)
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The pocket, the holes are to affix the lid and the groove is for the o-ring
nbr014.jpg


The round’s second side turned (kind of like a hat)
nbr008.jpg


Holes for the screws
nbr009.jpg


Fill and bleed hole (for g1/4 fitting)
nbr010.jpg


I then milled the round so it would have a divider wall and basically split the pocket in two (I’ll explain shortly)
nbr011.jpg


Other side of divider (this is the inlet side. The curved hook and hole is to aid in funneling the air bubbles out)
nbr012.jpg

nbr013.jpg


Close-up of tapped hole for lid affixing screws
nbr015.jpg


O-ring fit test
nbr016.jpg


Here are the inlet and outlet holes (I wanted more options on the locations of the inlets and outlets to aid in tube routing)
nbr017.jpg


Close-up
nbr018.jpg

nbr019.jpg

nbr020.jpg


Here is shot of the inside of the pocket (three inlets, three outlets)
nbr021.jpg


Mounting holes
nbr022.jpg


I had her anodized ($85.00 later). The pics speak for themselves
nbr023.jpg

nbr024.jpg

nbr025.jpg

nbr027.jpg

nbr028.jpg

nbr029.jpg

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nbr033.jpg

nbr034.jpg


The divider wall will leave a ¼ gap for the coolant to flow through. (I’m hoping I’ll trap most of the bubbles. Some might slip through)
nbr035.jpg


Lid installed
nbr036.jpg


Screws
nbr038.jpg


Before screws
nbr037.jpg


After
nbr039.jpg


With fittings
nbr040.jpg

nbr041.jpg

nbr042.jpg

nbr043.jpg

nbr044.jpg


I wish I had it installed, but I haven’t had time.

I did buy a new mobo, mem, CPU, and HD , but I’ll save those for the rebuild post.

I’m also going to drop in a spanking new GTX 280 (when they become available).

I’ll keep ya posted.
 
My God man.... your skills and imagination are absolutely amazing....

I have been watching your work for a long time....in fact your B3 case was one of the reasons I registered here.......stunning work, as always.

 
jesus man, how many years experience in machining do you have? I am in the contruction path, but I can never make anything out of wood that will even be up to par with that :(
 
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