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I just keep mine at max, since I can't hear it anyways.
Ditto that. Mine is sitting on Petra's Gel Stuff. I could just barely hear it at setting 5 even while leak testing when nothing else but the PSU fan was running.
No pump is completely silent, only for old people who are partially deaf
I have a 655 and I can hear it over ambient noise on any setting even with it completely isolated from the case. What I find is that the sound has different tonal qualities at different settings. In my P180 the noise is least perceivable at around 3.5-4 because of the tone quality and the case construction.
I would wager that it is different for everyone though, because your hearing will be more or less sensitive and your case will be different. The best thing to do is to try it at different settings for a few days and see what is the best noise to performance trade off.
Max... it will last well over 5years with a 100% duty cycle. I love swiftech pumps even though they are made by some one else.