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This would work if hand cuts were accurate. From past experience, I cut 1-2mm away from the line, and then sand up to it. Otherwise you end up with wavy cuts (I just never get them straight). So its just a case of cut a second piece and marry them up. I think I am going to to the epoxy route at...

No there wont really be much weight. But because I want to make the case as small / portable as possible, I want to make sure it wont break out when taking it to a LAN. I get what you mean, I think it would need to be something the same size as the hole and then pressed through to do that the...

I was thinking that an exact cut, and epoxy would be an option. Would it be strong enough? There isnt that much of a contact surface.

Hey All, I am planning a custom case, that will be made without CNC/Laser. All cuts will be done by hand. To add in mesh, the common method is to cut your hole and place the mesh on the inside of the panel. This leaves a small step down between the panel and the mesh. What are the possible...