Battle Dragon Bag - Scratch Build

monkeyfun

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Sep 30, 2011
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Battle Dragon Bag Case sponsored by:

TT eSports

Click Image To Case Mod Store









Greetings!

This is my first work log on hardforum and I’ve got that modding itch. This new project was inspired by TT eSport’s Battle Dragon Bag.

2011083023531314-75.jpg


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http://usa.ttesports.com/products/product.aspx?s=22

When I saw this bag my eyes glazed over and I went to that happy place in a modder’s head. I couldn’t see any reason why you’d only want to tote around peripherals in that bag. Why not put a whole desktop in it? Why not make a desktop-monitor combo that easily fits inside this bag? I can make a sweet computer that can be easily toted around in the Battle Dragon Bag. When I spoke with a representative with ThermalTake eSports, they seemed excited by the idea.

To start things off, I made measurements to determine exactly how big I could make the computer case and still be able to fit the various components in the bag as well. I took into consideration that I can remove the middle partition of the bag then reattach it with Velcro. I've even consulted with a seamstress who can do it for me. The case height needs to be statically set to 12" (30.5cm). The length and width can be modified as long as the proportions oscillate inversely. The maximum length is 20" to a 5" width and the maximum width is 6" to a 18" length. I've designed this case to be 18.5" long by 5.5" wide. I've also designed the case to have the motherboard set reverse in the case. What this means is if you look at the open side panel of the case the I/O ports will be on the right side, rather than the traditional left.

The first picture is a view of what will be the front/top/bottom panel and the back I/O panel. The middle strip will be a piece of illuminated red acrylic that will run the whole perimeter of the case. It will be lit up with two custom made red LED strips. Both of the power and reset switches will be Vandal LED switches. The fan/radiator port on the front of the case will be framed by a MNPCTech Overkill "Honeycomb" 120mm Fan Grill.

side_panels.jpg


Overkill "Honeycomb" 120mm Fan Grill



The back panel will show the Thermaltake TTeSports logo. The TTeSports logo will be back-lit with lighted piece of clear or red acrylic. The front panel will have a window with a Chinese dragon etched into the window and a small Tt trademark in the lower right corner.
front_back_panels_04.jpg



Here is the general layout of the case components. I've left enough space to work with either air cooling or water cooling. The video card will be placed horizontally with the motherboard using a 5" PCIe flexible extender ribbon. Originally, I made this design for an enclosed water cooling system, so I’ll probably have to shuffle the hard drives around if I install a reservoir and a pump.

layout.jpg


First question people have asked me when I describe this project is: Why not just buy a laptop? Simple answer: a good desktop will have more power than ANY laptop on the market. I like power.

So… what do you guys think? I apologize in advance for the simplistic drawings. I’m working on learning Sketchup and figuring out how to make represent my ideas in a better fashion. The first snippets of work will be posted later this weekend.
 
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I think it makes a lot more sense to have a bag made for a small, custom PC than try to conform to the constraints of an existing bag. That way, you can get exactly what you want. If you're dead-set on using this bag, I think you will have to use small parts (Micro-ATX/ITX board, ITX PSU, etc). Watercooling would be a challenge.
 
I think it makes a lot more sense to have a bag made for a small, custom PC than try to conform to the constraints of an existing bag. That way, you can get exactly what you want. If you're dead-set on using this bag, I think you will have to use small parts (Micro-ATX/ITX board, ITX PSU, etc). Watercooling would be a challenge.

;) It's all about the challenge. That and I make cases... sewing... eh... not exactly my forte.

I'll post all of the gear I'll be using in the case next update. You're correct about the Micro-Atx. I'm a big fan of ASUS's Maximus IV Gene-Z. Spoiler: I received a BIG ol' package from TTeSports.
 
How much width are you saving by rotating the video card? I'm thinking with that 120mm radiator, it will be about 1/2". Doesn't seem worth it to me.
Also, hanging the video card upside-down doesn't seem like a good idea.
 
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How much width are you saving by rotating the video card? I'm thinking with that 120mm radiator, it will be about 1/2". Doesn't seem worth it to me.
Also, hanging the video card upside-down doesn't seem like a good idea.

The total width of the case will be 5.5". Normally, the video card itself stands 4.5" off of the motherboard. The space saved by rotating the card (fan side out) will be about 2" after you consider the spacing for the framing along the edges, mother board and cable management. Also the card will be braced to prevent any movement.

Fitting the radiator between the frame will be tight. I'll have to shave a little off of the frame to slide it in. You'll see what I'm talking about in a later post after I get the frame all welded together (.5" square aluminum rods).
 
Update #1: Material Gathering

I received my first two packages!!!

An extra special thanks to:

TT eSports

The first package had the bulk of the ingredients:

ttloot01.jpg


Battle Dragon Bag
Shock One Gaming Headset
Big Water 760+ (with CPU block) Water Cooling set
TR2 RX 1000w PSU
2 Thunderblade case fans
And a top I/O port assembly from one of their cases to add to this scratch build.

The second package had a Dell Monitor that I will be adding to the mod. I have some ideas that include a swing arm. So far my preliminary warranty voiding has come up with some interesting results and ideas. *plot* *scheme* *plot*

ttloot02.jpg


I made some runs to the local plastic and metal vendors picked up the .5” square rods and .25”x.5” rods for the framing, one REALLY big sheet of aluminum 8’ long sheet of .25” thick aluminum, and a smaller sheet of thinner aluminum. I picked up all my aluminum at $3 USD a pound at scrap prices (w00t! basically saved .50 to 1.00 a pound). The .5” thick piece of acrylic was free!

materials01.jpg

materials02.jpg



I decided to hit up a new acquaintance of mine that has a plethora of laptop HDDs. I was able to get a Seagate 7200rpm 500GB HDD for a decent price. I will also be using the Intel 510 Series 120GB SSD I received at PAX Prime 2011 in the BYOC.

storage01.jpg



I'm just waiting on one more package to arrive. In the meantime, I'll start working on the frame. Stay Tuned!
 
Update #2: Another Package!!

I received the other package I was expecting!!!

An extra special thanks to:

Click Image To Case Mod Store


MNPCTech was nice enough to supply this project with some pretty killer stuff.

First and foremost is the Overkill Honeycomb 120mm Fan Grill. This will end up being right on the front of this case and the center piece for a head on view. Online pictures of these grills only give you a portion of their awesomeness. These aren’t some flimsy piece of low gauge aluminum. They’re chunks of heavy-duty, in-your-face style. They’re clean, solid, and absolutely flawless.

Overkill "Honeycomb" 120mm Fan Grill


I can’t wait until the frame is all welded together so I can slap this baby on. Here’s the in-person, unboxed view:

mnpctechloot04.jpg


Next out of the box was everything I needed to give my cabling a little extra style.

PC Cable Sleeving


mnpctechloot01.jpg


Of course, you can’t do your sleeving properly if you don’t have the tools. Since I already had a heat gun, MNPCTech was kind enough to fill a gap in my toolset:

ATX Molex Removal Tools



mnpctechloot03.jpg


To help me set my acrylic in the case, I’ve asked to put the Tape of the Gods to the test. I’ve seen the videos. I’ve heard the hype. Now it’s time to work the magic.

Scotch 4010 Mounting Tape


mnpctechloot02.jpg


The last thing in the box is quickly becoming my favorite item. After getting these glasses, I decided to take them for a spin. I had to run to the hardware store for some home improvement items, so I accessorized. I even got a compliment from one of the contractors at the store asking me where I got my safety glasses.

Safety Glasses


I've placed them next to my old pair so you can see the difference.

mnpctechloot05.jpg



Now I’m just waiting for the seamstress to finish up with the bag and to complete the welding on the frame. Once these two things are completed you’ll start seeing the work log take off. Thanks for reading!
 
Update #3: It begins.

I just got the bag back from the seamstress after she removed the inner separator.

Link to unmodified Battle Dragon Bag
dragonbag01.jpg


She’s still working on taking that insert and making it so it can be put back in with Velcro and so it can double as a monitor pad. I appreciate all the work she is doing for me because for all of my abilities, sewing is pretty low on the talent scale.

Also, I just received the frame from Rusty with Hazard Factory. While he is a fine instructor for both welding and casting, my skills are not quite up to par for doing a professional looking aluminum weld. So I’ve hired him to get me started. And here’s the welded frame he created to my specifications:

frame01.jpg


I’ll need to do some clean up around the couple of the corners but I am amazed how well he can weld. All of my attempts with steel and iron are usually pock marked and crooked.

frame02.jpg


frame03.jpg


Since I didn’t have any time to start work (received the frame 10pm in the evening), I started placing some of the parts on/around the frame to give me an idea of just how cramped this case might be… The Overkill "Honeycomb" 120mm Fan Grill is going to look AWESOME on this case.

frame04.jpg


Overkill "Honeycomb" 120mm Fan Grill


As one final double check I had to put the frame into and bag just to make sure it fits…
dragonbag02.jpg


…and it does. I can’t wait to get home from work so I can REALLY start digging into this project. Thanks for reading! More to come later this week!
 
Wow, fascinating idea for a project! Could change the way people game at LAN parties :D

Sponsorship has been done by other modders as well, and I've always wondered how you go about securing that? Did you just approach Thermaltake with your idea and they offered their products or does sponsorship mean something different?
 
Looks good :) Going to anodize the chassis? Powdercoat?

You know, I'm still a little hazy for the process but I have several friends that have put their bikes through the process. I'm still researching powder coating. I'm looking for a a decent paint that will be able to take a bump or two without scratching or flaking with travel. If I do use powder coating, I'll be going through Seattle Powder Coat (http://www.seattlepowdercoat.com/) for the service.


Wow, fascinating idea for a project! Could change the way people game at LAN parties :D

Sponsorship has been done by other modders as well, and I've always wondered how you go about securing that? Did you just approach Thermaltake with your idea and they offered their products or does sponsorship mean something different?

From the other sponsored people I've talked to there are many different ways to get sponsored but all of them have been a result of a history of case modding. As to my sponsorship, I was approached at the PAX BYOC after getting 1st place in their BYOC case mod contest (sorry my work log for that case isn't on this forum http://forums.bit-tech.net/showthread.php?t=210691). The main enclosure was fairly compact and the Thermaltake wondered if could be duplicated for their Dragon Bag. And I love a challenge. So after ironing out a few details, I agreed to give it a try and see what I can do.
 
Can you powder coat it? Idk. I would think the baking process might not work with that. I know you can anodize the aluminum though. If you have no where to start, look for someone who anodizes paintball guns.

I'll definitely be following this thread though. Very awesome.
 
Update #4: Prep work.

Here is a quick little update. I needed to get everything ready for some serious work on this project. So I got all of my parts ready to be worked on. I cut two strips of 1.25” wide 30” long polycarbonate. I did two just in case I snap one of them in the bending processes. I’ve worked with acrylic but this is my first time with the polycarbonate. The people at Laird’s Plastics seemed fairly enthusiastic about the product (http://www.lairdplastics.com/product/materials/polycarbonate). I’ve also cut out the piece two pieces continuous pieces that will be the top and front plates. Each plate is 32” long and 2.75” wide (although I’ll probably cut it slimmer). The bottom plate will be one single piece 10.5” long 5.75” wide. Both the plates and the panels will be a thicker gauge (8 or about 1/8” thick) for protection for travel. This will cause it to be a little heavier but if I don’t like it I can always use a thinner gauge.

aluminumparts.jpg


I’ve also decided to void my warranty with the BigWater 760+. While I think this would be an excellent product for a comfortable ready-made case, I’m more interested in its individual parts. Before:

bigwaterbefore.jpg


After:
bigwaterafter.jpg


I’m still debating (and leaning towards) doing a custom reservoir. I really want to utilize the handy “refill” indicator I pulled out of the reservoir. I might have to do some creative jury rigging to get the fan control to work with the Red LED fan I was provided. Also, I’ll have to find a use for the Thermaltake fan grill since I’m using MNPCTech’s Overkill "Honeycomb" 120mm Fan Grill in the front.

And then my wife decided to pop in and take an impromptu picture while I was using the table saw to cut the polycarbonate… you can tell how happy I am that she went paparazzi on me. These safety glasses go well with the Vespa in the background… I get negative hipster points for selling off my two `73 Honda CB450s. I miss those old café beaters.

glasses.jpg


My next steps are to shave down the inside of the frame so that the 120mm fan and radiator will fit snuggly. I will also have to cut out the groves for the polycarbonate in the columns of the frame so that the cover plates lie flat on the frame.

Thanks for reading! More to come!
 
Update #5: Tinkerin’.

I like to put in a little work every day on my case. Even I am only working on the case for 30 or 40 minutes. I still feel like I’m making some progress. These little sets tend to add up over the weeks and sometimes months. That and they’re great for documenting processes as well. He’s what I did last night.

I cut out the sections in the columns of the frame for the polycarbonate.
frame10.jpg


I didn’t get around to cutting out the spacing for the fan but it’s marked and ready to go.
frame11.jpg


I wanted to see if the polycarbonate is as workable as acrylic. So I started bending one of the pieces with my heat gun and let gravity set the angle. Note, I made a little notch on the back to help influence where the polycarbonate bends once it’s heated up.

First bend:
polycarb01.jpg


Second Bend:
polycarb02.jpg


Result of the first piece:
polycarb03.jpg


Bending the second piece:
polycarb04.jpg


Thanks for reading! More to come this weekend!
 
This log makes me wanna buy some square tubing and create something! :D ....Yep, it's good to set-up a daily schedule for modding. Otherwise I'd have modding marathons that resulted in a divorce....
 
This log makes me wanna buy some square tubing and create something! :D ....

It's wonderful stuff. I've used in two scratch builds now. The 1/2" square aluminum rod is perfect for builds because it's large enough for screws, can be reduced and shaped, and light. The only draw-back for me is the only place that sells it locally charges an arm and a leg. I think I've sent two of his kids to college from aluminum sales.
 
I like that you had the frame welded. On previous builds I've looked at, they just screwed together any kind of metal, and IMO that's tacky, cheap, and uselessly complex.
 
I like that you had the frame welded. On previous builds I've looked at, they just screwed together any kind of metal, and IMO that's tacky, cheap, and uselessly complex.

I can see the allure of using screws. Doing a good job with welding aluminum is not a skill everybody has nor is it a skill that can be cheaply procured. But I like the sturdiness of a welded frame. If I'm not going to integrate a plate into the main frame to give it a base then welding is really the only way to go.

But to play devil's advocate, I've seen some of Attila's aluminum scratch build done with only screws and they are beautiful and sturdy. So it can be done, it just requires careful planning and fore-sight.
 
Update #5.5: Another Package!!!

I just received the last of the prizes from my 1st place in the PAX BYOC Casemod contest. And they’re perfect compliments to this scratch build.

ttprize01.jpg


The Azurues Mini FPS Mouse is as sleek as it looks on the TTeSports webpage. So far I’ve only played League of Legends with it and it is performing without a hitch. The DPI settings are nice… but is there ever a reason not to have it at 1600 dpi? ;)



I am both excited and apprehensive about my other prize: the Meka G1 Keyboard. I’m an avid ergonomic keyboard user. I have one at work and at home. While I have no problem using a standard layout, I just feel (albeit psychosomatic) more comfortable using the ergonomic keyboard. However, there was something …nice… about the responsiveness of the mechanical keys that I don’t get with the ergo keyboard. In my future-dream world, there’s a mechanical ergo backlit gaming keyboard available for under $200 USD. Yeah, I know, I’ll keep dreaming.

 
Update #6: Mistakes I can’t live with.

It’s been a busy week for me. I started a new job on Monday so I haven’t had as much time to work on the case as I would have liked… and what work I’ve done I am unsatisfied with. I did get the front and back panels cut, drilled and tapped to fit with the frame. As you can see here, I have all the tools necessary to do a great job tapping.

tapping01.jpg


frontpanel01.jpg


After I attached both front and back panels with a couple of screws, I was able to begin cleaning up the edges around the panels to making sure they fit just right. For the most part, I did a pretty good job. When cutting I tried channeling the attention of detail of Attila. The back panel was perfect.

edges01.jpg


edges02.jpg


But apparently my Attila mantra was slightly off. My table saw ended up chewing up a little bit too much edge on the front panel. I was hoping it was something I could correct… but when I placed the top and bottom pieces next to the front panel you can really see how far off it was… :(

mistake01.jpg


mistake02.jpg


Unfortunately, I’m going to have to buy another 18.5” x 12” piece to replace this panel. It’s just a little too off for me. I did, however cut the two panels for the top/mid/bottom sides. They are nice and straight and I just need to start bending them into place.

A buddy of mine came over to look at the progress. He questioned why I made the frame so sturdy and the side pieces 1/8”thick. I simply flipped the case over and stood on it (I’m 205lbs or 93kg) and said no reason. Next update will have pictures from the perspective of me standing on the case. ;)

Saturday To-Do List:
Buy a new sheet of aluminum to redo Windowed Panel
Look for black ½” 6-32 flat head machine screws (stainless steel or zinc)
Look for black ½” 6-32 pan head machine screws (stainless steel or zinc)
Begin drilling/tapping the top/mid/bottom pieces
Bend the top/mid/bottom pieces
 
Have you tried McMaster-Carr? If not, prepare to be blown away. They have just about everything and the prices are generally very good. The screws you want are here: http://www.mcmaster.com/#machine-screw-fasteners/=eoub77. You may have to order some things in bulk, but I just see that as parts for the next build.

Keep up the good work :)

Thanks! GREAT find! I'll compare the prices to a local store in my area. http://www.tacomascrew.com/

But it's looking like they might be very similiar when you include shipping.

----------------------

the prices are the same but Tacoma screw doesn't carry the Black oxide screws. Order placed with McMaster-Car.
 
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+1 for mcmaster, my best friend's gf works there (some sort of businessy research stuff, lol)
 
Update #7: The Correction and Bending.

I'm still getting the hang of my new job but it is a lot of fun and very interesting. But enough of that, here's a couple of the pictures of the progress. I've actually got more done than I'm posting but only so much time in my days. :(

Replacing that front/side panel was the right thing to do. I am much happier with the results. Here is a comparison of the panels so you can see what the difference was with the mistake:

difference01.jpg


And here are two pictures of the frame with the front and back panels:

frame20.jpg

frame21.jpg


As you can see, I'm building to be tougher than it probably needs to be... but why not?

The top and side pieces will be two continuous pieces that run the perimeter of the case. In order to do this, I have a bit of bending to do.

bend01.jpg


bend02.jpg


bend03.jpg



I was incredibly careful, if not gentle with my bending. AFter cutting a line, I gently bent an angle. Then I'd reattach the piece and check. I'd take the piece off and bend it slightly again. Little by little, I got my bends just right.
All I can say is my Attila mantra is starting to pay off. When you take your time and be extra careful, aluminum is easier to work than wood!

Tomorrow, I go to the printer to pick up some carbon paper and print a large version of the dragon to use as a pattern for the etching.
ChineseDragon_etching.jpg


I'm also waiting for my package of screws to arrive. McMasters-Carr ended up having the Black Oxide screws I need.
I'm still looking for the perfect scroll work to etch into the plastic cover panels for inside the case...

Thank you for reading!
 
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Update #8: The Outsides.

Here’s some of the catch-up work-log.
I finished getting the left and right front-top panels and bottom panel done. I also decided that I need more dragons in my basement for focus. The only poster I had from PAX with a dragon on it was a Dungeons and Dragons poster. But that’s ok, the red and black are right in line with this case.

The McMaster-Carr package arrived. So the screws you see holding the case together are only temporary. I want to have the real screws recessed so they’re not sticking out.

case01.jpg


case02.jpg


case03.jpg



Next, I started fitting the Overkill "Honeycomb" 120mm Fan Grill to the front of the case.

Overkill "Honeycomb" 120mm Fan Grill


overkill01.jpg


overkill02.jpg


overkill03.jpg


Here’s the planning for the dragon etching on the side-front-facing panel.

dragon01.jpg


The next set will be for some of the inside fabrication and the etching. Thanks for reading!!
 
Great work with bending the thick aluminum! How heavy is the case so far?
 
Update #9: Placement.
Sorry I haven’t had a post in a week but this new job has me very busy and I am planning a 200 seat LAN party in Seattle, WA, USA (with a casemod contest hopefully) with several of my associates. It doesn’t mean I’m not modding, just means I’ve been a little latent with my posts. ;)

First things first, I’d like to introduce my latest addition to my project log. Gigabyte has been gracious enough to allow me to put one of their fine boards in my case: the GA-Z68MX-UD2H-B3

This little MicroATX beauty is the perfect fit for this case. It’s form fitting, great on-board audio, 4 slots for RAM with a 32Gb max, SATA 6Gb connections, USB 3.0 ports, and the option for an SLI or Crossfire configuration. Now I just need to find two nice video cards to go into the case, otherwise I’ll just have to make do with my single XFX Radeon 5750.
gigabyte02.jpg

I can’t wait to try the Cloud OC and see how it works as an Overclocking tool.

Now, on to the modding…
I finally got the insides of the frame machined so that I could slip the fan in between the bars.
placement01.jpg

I’ve tried the placement of the radiator so that the intake is in a couple of different spots. I like this placement. But I think I’m going to have to mod the intake port so that it points toward the CPU rather than the 90 degree bend towards the bottom.
placement02.jpg

Here’s a view with the intake on the other side and the pump and reservoir placed for review.
placement03.jpg

Once more but with the PSU put in to measure spacing and review placement:
placement04.jpg

And now with the motherboard:
placement05.jpg

And finally with a single stunt video card (since the 5750 is in my current computer):
placement06.jpg


After seeing all of these things in place I’m confident this is going to be a killer case. It’s just going to take a little bit of finesse to get it all to fit together.
To do list:
- Mod the radiator intake to work with the case.
- Fabricate a new reservoir that will have a downspout at the bottom for draining
- Flip the fan guard on the PSU so it’s right side up.
- Decide if I’m going to go dual or single GPU. Right now, cost is saying only one but who knows… maybe some mystery Christmas angel will help me find a way to get two cards in there.

Finally I’ll leave you with the start of my next post, the etching. Here’s the placement of the to-be etched dragon in the frame. Another update will be out soon!
 
Update #10: A little bit of LAN and Etching.

And on tenth update he said,”Let there be pictures.” Lots and lots of pictures.

First off, I got a chance to try out my new keyboard, headset and mouse at a LAN. My cohort Big Red throws small LAN parties on a semi-regular basis. There’s usually only about 20-25 people but they’re immensely fun and always filled with the best of people. I’m not going to show you the pathetic case I brought to this LAN. I’m too ashamed of it. The pathetic case is one of the many reasons I have to work on this Battle Dragon Bag Case. I appreciate TTeSports for giving me the opportunity to work on it.

Here 4 quick pictures of the LAN and then it’s back to the modding! First picture has all the things I need for a LAN:

LAN01.jpg


I got seating next two parts of awesome: Beta_Angel and LordMoon (seen in this picture). LordMoon will be featuring some of our gaming antics for the local news. If you get a chance check out some of his review at http://www.nwcn.com/entertainment/game-reviews

LAN02.jpg


The next two pictures were on the Friday night so it wasn’t as packed as it gets but you can see the setup:

LAN03.jpg


LAN04.jpg



Now, on to the modding:

First I had to get set the pattern onto the polycarbonate. This is where I noticed that the dragon was missing a leg… huh… I put the pattern and some carbon paper on the polycarbonate and traced away.

etch01.jpg


After I got done tracing the pattern, I added the missing leg and then used a black marker to make sure I didn’t wipe off the pattern.

etch02.jpg


Then I had to double checking the polycarbonate is big enough to be the window. I didn’t want to waste all of the time etching something that wasn’t going to fit.

etch00.jpg


I gathered up all of my needed supplies: A foam backing so I didn’t scratch up the opposite side, my dremel with a tip I like, blackberry-pear cider, and my Smith & Wesson “Elite” Safety Glasses courtesy of MNPCTech.

etch03.jpg


Then I got nervous. I had never etched before on polycarbonate… so I made a practice piece.

etch04.jpg


Tried my hand with a couple of different tips and tried some shading. I’m going to need a lot of practice with the shading. Cross-hatching is a little trickier with dremel.

etch05.jpg


But I felt fairly confident about my line work so I dove right in…

etch06.jpg


Here’s the view after I finished the initial line work:

etch07.jpg


And here’s the back view. I still have to peel off some of the plastic coating so it looks a bit more filled in than it actually is.

etch08.jpg


I’ll probably spend some more time touching up the line work and maybe get brave enough to fill in some of the scales.

That’s it for now. Thank you for reading!
 
Update #11: Frame work and the beginning of the assembly.

First off, I've finished the etching!!

etch10.jpg


etch11.jpg


I have to admit, I really like etching. I'm half way tempted to try the back TTeSport dragon as an etching as well. Aesthetically, I think I could make it look good and have fun doing it. Although... it might detract from the whole traditional front/back design, so I'm taking it into consideration.

For now, I began working on making the framework for the parts. At first I tried basic bars:

frame10.jpg


frame11.jpg


Then I had to factor in the reservoir and the pump and well two bars just wasn't cool enough.

frame12.jpg


frame13.jpg


I still have to do a bunch of filing and cleaning up but I like that shape over two plain bars. I also did work on the radiator. The intake pipe was at a 90 degree angle pointed down.

radiator01.jpg


That wasn't good for my design so... I chopped it off.

radiator02.jpg


I lucked out when I looked inside the pipe. I can simply drill and tap the pipe to work with a fitting.

Next I had to widen the screw mounts for the radiator it could be connected to the Overkill "Honeycomb" 120mm Fan Grill. Another stroke of luck, the existing hole was big enough that all i had to do was widen it with a tap.

radiator03.jpg


Next, I started fitting the Overkill "Honeycomb" 120mm Fan Grill to the front of the case.

Overkill "Honeycomb" 120mm Fan Grill


First shot, without the modder's mesh:

overkill01.jpg


Second shot, with the modder's mesh:

overkill02.jpg


Here's a side view:

overkill03.jpg


Thanks for reading!!
 
This is looking great. I love that it is such an "out there" mod. Maybe you can start up a new PC company, call it "PC to go".
Seriously though, very nice work.
I especially have to hand it to you with that etch job. I have hand etched 6 or 8 side panels now and I know how difficult it can be. But more so is how nerve racking it can be because you always have it in the back of your head (especially near the end) that this is not paper. I can not just erase a line if i make a mistake and re-do it. A messed up line is permanent. So my hat is off to you on a fantastic first time etch.
 
This is looking great. I love that it is such an "out there" mod. Maybe you can start up a new PC company, call it "PC to go".
Seriously though, very nice work.
I especially have to hand it to you with that etch job. I have hand etched 6 or 8 side panels now and I know how difficult it can be. But more so is how nerve racking it can be because you always have it in the back of your head (especially near the end) that this is not paper. I can not just erase a line if i make a mistake and re-do it. A messed up line is permanent. So my hat is off to you on a fantastic first time etch.
The problem is there aren't many people who would pay what this case is worth. For it to sell well, the case would end up being a watered-down version devoid of most of the awesomeness.

I agree about the etching. Mistakes are very difficult to cover up. The most difficult thing....is a simple straight line. The eye instantly knows it isn't straight and there isn't anything you can do about it.
 
This is looking great. I love that it is such an "out there" mod. Maybe you can start up a new PC company, call it "PC to go".
Seriously though, very nice work.

I just love doing interesting cases. My last case didnt' look much like PC but I got to get my feet wet with Lost-foam aluminum casting (and unfortunately unfinished until I can afford my own furnace). But I have to agree with OKANG, you have to find a specialized group of people that would want to buy a case like this. For the most part those consumers are the ones that would rather just commission you to build one to a theme of their choosing.

I agree about the etching. Mistakes are very difficult to cover up. The most difficult thing....is a simple straight line. The eye instantly knows it isn't straight and there isn't anything you can do about it.

You know, this was my very first etching. However, it's very similiar to wood block printing (which i have experince doing). Doing the etching is a zen activity for me. I can kind of space out and etch for hours. I like etching. It's a lot of fun and rewarding for me. My next project is definitely going to have more etching.
 
I just love doing interesting cases. My last case didnt' look much like PC but I got to get my feet wet with Lost-foam aluminum casting (and unfortunately unfinished until I can afford my own furnace). But I have to agree with OKANG, you have to find a specialized group of people that would want to buy a case like this. For the most part those consumers are the ones that would rather just commission you to build one to a theme of their choosing.



You know, this was my very first etching. However, it's very similiar to wood block printing (which i have experince doing). Doing the etching is a zen activity for me. I can kind of space out and etch for hours. I like etching. It's a lot of fun and rewarding for me. My next project is definitely going to have more etching.
Custom case mods like this will never be mass produced and probably shouldn't be. Part of the appeal is the uniqueness. People who don't actually case mod have no idea how much it costs. I don't keep track because I'd rather avoid depression. Lol. Your cast aluminum case was ridiculous and I'm sad you haven't been able to finish it. If I had the room, I'd have my own foundry too! It's not THAT hard to build your own. There are a lot of instructions online. As soon as I have a little more room, I'm going to make one and go crazy with projects.

I'm glad you enjoy etching :) It is one of my favorite techniques as well. It was used a lot about 5-6 years ago, but seems to have fallen out of favor. Not sure why. It does take a little artistic ability and a steady hand. I remember doing my first etchings in 2001-2002. I can't find the posts as the forums have been wiped a couple of times since then. Lol.
 
I can't find the posts as the forums have been wiped a couple of times since then. Lol.

Don't you just hate that. I posted 4 or 5 of my work logs on forums years ago, and now they have either been wiped out or the forums just don't exist anymore. Luckily I still have the pics I took, but all the advice and notes on the build were on the forums. Those are what it really sucks to not be able to get to.
 
Gah. Thanks for the heads up... didn't even think about it until you two mentioned it. I'll have to archive my posts for my own records.
 
Great job so far. I'm really liking the 'design as a challenge' angle. Also nice etching work, I drink waaay to much caffeine to do anything that detailed. Defiantly going to be following this build.
 
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