Project: Silent Element!

Joined
Dec 21, 2010
Messages
24
Hi everyone,

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I have been planning this build for a huge amount of time and its time to start... I have holidays in 2 weeks and this is my project.
The inspiration has come from a bunch of co-modding members of the forum community and with my own ideas to top it all off. I will be adding stuff as I think of it and hope this will be an entertaining build for myself and everyone interested.

Some might remember my old build Eclipse, sadly it was damaged by removalists when I joined the military earlier this year. I will still be using alot of the gear from it but most was crushed beyond repair.

I guess this is a teaser of the first concept but the overall shape has changed. more soon
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This is the original concept I made about 2 years ago but since the shape has changed a little but this shows the outer shell with the inner that can slide out. Once the new sketch up images are finished you will see the new version.

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Here is the most recent shape for the front panel, it might change slightly in the manufacture.

The holes in the front will span the entire length of the case. Inside these channels will be fans to intake and expel air to the case. These intakes and exhaust will contain sound trap foam wedges to stop any sound generated escaping, hopefully making this case 100% silent.
With 2 intakes in the bottom and 1 exhaust in the top the the air will be excellerated through a radiator in top with all the positive air pressure generated.
I will be making a mock up of the idea to be sure it will work and if it dose it should make quite effective use of air and watercooling in unison.

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Here is a bunch of the concept sketches I drew at work over the last few months.

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My new helper. Everyone needs one :p

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I Have been working on a way to bend the alloy shell without a bender.
90 degree router bit and bend by hand either inward or out...
I will weld up the cut to ensure strength after.
anyone got a better Idea?

It begins...

So here is the bending efforts done yesterday

hehe cant spell :wallbash:
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OMG craziness has no y!!!:duh:
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A bit more from what i have done today.
I was wondering why my camera was 'le crap' excuse my French. I had it on crud setting to send a receipt copy to steam and their upload size was like 200kb. So from now on my images will look a lot nicer. Sorry It took this long to realize.

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Much better!

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Geez! so many updates today. I guess when your on holidays you have a alot of time on your hands!

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The internal will slide out without the need to unplug anything but you will need to wait for me to start the internals before you know what I'm on about.

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A small update where I started mocking up the internals.

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A little update showing things to come. I sanded 1 small part to make sure the deeper scratches would come out, the alloy had been sitting in an aircraft hanger for some time.

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Looks like a badass project! Looking forward to seeing the progression of this one.
 
Whoa. I am really enjoying looking through these pictures of this cool metallic tunnel cooling thing of a case and then...BAM! Out of no where comes organic wood. I didn't see that coming. I can't wait to see this progress and finish. Very nice.
 
Whoa. I am really enjoying looking through these pictures of this cool metallic tunnel cooling thing of a case and then...BAM! Out of no where comes organic wood. I didn't see that coming. I can't wait to see this progress and finish. Very nice.

haha thanks! Its not called element for nothing! Wood (earth),Water (cooling), Fire (Heat generated), Air (fans)... And some leather soon too ;)
 
Another update :) surprised how much time this took to get right... all day.

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Super sorry for the stupid spelling mistakes... In a rush when I'm editing... :wallbash:
 
Just a little mock up on the internals. I'm still working out the dividers so everything is in its own compartment.

A small list of what the internals have to be:

Sectioned off
Neat
No cables showing
Good to look at through the window
Easy to pull apart
easy to work on outside the case
All power, sata, lighting, fan cables to be permanently integrated into the case so the PSU can be swapped out without disturbing the rest of the gear...

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I like the way that you incorporated the wood element into the side panel/window.
Looks great. :cool:

Are you concerned about the potential for vibration from the fan holders that will slide into the case? Are you planning on incorporating any dampening between the two pieces of aluminum or will the fit be tight enough that it will be unnecessary?
 
Can't wait to see the finished product. Very nice looking. Very well thought out.
 
Looks great man. Just wondering what you meant by welding on the back cover of the case. I do a lot of aluminum fabrication for automotive motorsport and racing purposes. I have a TIG welder that I can join aluminum with. I'm just thinking you're going to have some problems down the line in regards to the back piece of aluminum breaking away if you're just using a mechanically bonding adhesive. The vibration and heat over time will break down or create cracks in that adhesive over time.
 
Looks great man. Just wondering what you meant by welding on the back cover of the case. I do a lot of aluminum fabrication for automotive motorsport and racing purposes. I have a TIG welder that I can join aluminum with. I'm just thinking you're going to have some problems down the line in regards to the back piece of aluminum breaking away if you're just using a mechanically bonding adhesive. The vibration and heat over time will break down or create cracks in that adhesive over time.

I agree but I don't have a TIG welder. I tried using Propane and brazing sticks but I cant get the parent metals hot enough because the entire thing acts like heat sync. SO I can either take it to a metal fab and get them to weld it on but I will tackle that after some testing of the epoxy. There wont be heaps of vibrations or heat on the joins so I will rick it for now. At the moment the epoxy is stronger than the aluminum. (but for how long right). we will find out over time. The way I figure it if lasts 2 years then dies, I can re-glue and enjoy 2 more years. But yes I will be looking into TIG welding but it depends on cost. Thanks for the input it was something I was concerned about and gluing wasn't my first option.
 
How does the positive pressure work? Which are intake and which output?

The 2 holes in the bottom are intakes sporting 6 fans. On top is the output with 3 fans, radiator and a smaller exhaust channel. I'm hoping with the pressure from the 6 fans filling the case and only 3 exiting through a much smaller hole will speed the airflow through the output radiator. I believe this effect is positive air pressure, or is it negative? I cant remember physics was 6 years ago....
 
The case shape looks slightly familiar... So, of course I like it. ;)

Yea this shape was mentioned to resemble yours in another forum. I love it but it was out of pure chance that it came to be. I have sketches from 2 years back that were so similar and I mucked around with different shapes for ages. I saw yours and was like OMG :eek: but I went with it anyway. Great minds think alike! I'm glad you have extra covers around the sides and a roll cage lol once they are on yours no one would be able to tell.
 
So today whilst I'm doing stuff that takes forever I have posted some pics of my workshop (its a mess I just moved house), as you will see nothing impressive in there.

Just random bits and bobs for you too look at whilst I work on the Element...


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Here is a bit of an update of my fan controller. The power and front USB connectors will be on the same panel... Have a look!!

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That looks fantastic. Quite the idea with the fiber-optic guitar strings :D
 
Wow, im entirely intrigued by the mouse wheel power switch!
 
The case looks kinda like vento, but angular. cool concept and killer artsy pics!
 
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