Project: Large Wooden Tower

Thanks for the encouragement guys.


The ends of the top were cut with... Anyone? Anyone? ...a router fitted with a flush/trim bit. The "jig" used to make sure the cut was nice and square was a framing square taped to the workbench.

EndCutJig.jpg



Completed top:

TapleTopComplete.jpg


The top took a lot of time to complete. For the next 100 cases :rolleyes:, I'll have to come up with either a simpler design or a more efficient fabrication technique.
 
Thanks for the encouragement guys.


The ends of the top were cut with... Anyone? Anyone? ...a router fitted with a flush/trim bit. The "jig" used to make sure the cut was nice and square was a framing square taped to the workbench.

EndCutJig.jpg



Completed top:

TapleTopComplete.jpg


The top took a lot of time to complete. For the next 100 cases :rolleyes:, I'll have to come up with either a simpler design or a more efficient fabrication technique.
:confused: 100 more of these?
 
:confused: 100 more of these?
This case is being built as a hobby of mine, but that could change depending on interest. Over at XS a lot of members were drooling over a case design that this one is based on, but this one is being fab'd out of wood, which will probably lessen its overall appeal (although I don't know that for sure). I hope many other water cooling enthusiasts will commission this case (or any variation of it). :D
 
lol you dont have to go to XS to see people drooling over this case design (I am, right here) :p. i have my own plans in set for a case (not wood :( ) therefore i could not take advantage of the commission of this case...any who still looks great man, very professional woodwork there. Do you have prior experiance in crafting things out of wood?
 
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l... Do you have prior experiance in crafting things out of wood?
I haven't built too many furniture-grade projects, mostly home remodels etc. But then I've built a fair amount of round wooden cases:

L-24-YellowBlackWoodLeft-320.jpg


C-24-DO-CompleteFrontLeftAngleWhite.jpg
 
First off, here's a pic of the case with the top.

ProgressAsOf1108.jpg



The side panels are made from 1/4-inch oak veneer plywood, edged with 3/4-inch oak, mitered at the corners. The plywood sits in a 5.2x10mm deep groove.

PlywoodGroove.jpg



Left-side panel done.

LeftSidePanel.jpg
 
before i get too excited, any estimate on price for one of these?
 
I can almost see the wood smiling because it's being used in such a beautiful case with such skill :)
 
before i get too excited, any estimate on price for one of these?
Base model will be $499. This particular case has a few extras, such as the EATX MB tray, "table" top and a skirt/extra trim on the bottom, etc.
 
that would look very nice with a light stain and a good gloss..... mmmmmmm
 
Base model will be $499. This particular case has a few extras, such as the EATX MB tray, "table" top and a skirt/extra trim on the bottom, etc.

That's a really amazing price for such great work, especially when you consider how much people will pay for a bland MM case with less cooling potential. I'd be interested except I have neither the space or the need for such an incredibly large case.

Anyway it looks fantastic. I can't wait to see the finished product.
 
That's a really amazing price for such great work, especially when you consider how much people will pay for a bland MM case with less cooling potential.
I couldn't agree with you more.
I'd be interested except I have neither the space or the need for such an incredibly large case. Anyway it looks fantastic. I can't wait to see the finished product.
Thank you! I could build you a smaller case, PM me if you're interested. :D
 
Somehow I managed to break both of my 5.2mm straight router bits, so work on the other side and front panels will have to wait a few days.

Between the motherboard tray and the side panel is a removable "false" back that will strengthen the case, steady the motherboard tray and conceal all of the wiring. There is about 1-1/4 inches between the "false" back and the side panel.


FalseBackBack.jpg


FalseBackFront.jpg


:D
 
Pretty much finished the "false" back.

FalseBackBackBoth.jpg


FalseBackFrontBoth.jpg


All that's left to do is route some slots along the edges of the motherboard tray and maybe another slot for the wiring for the optical drives.
 
I completed the the external drive cage. I used a couple of drill bits to align everything, just to make sure both pieces were identical.

OpticalDriveCageRails.jpg



Yet another feature of this case is that each one of the drive rails can be removed for easy modding or for a custom configuration.

OpticalDriveCageCloseup.jpg


OpticalDriveCage.jpg


:D
 
I like the look of that drive cage :) How sturdy is it?
 
Two new 5.2mm router bits arrived yesterday afternoon. In an attempt to reduce bit breakage, I "pre-grooved" the 3/4-inch oak on the table saw, cutting an 8mm deep saw kerf. Then it was two passes on the router table, one pass at 5mm deep and another at 10mm. The end result was I only broke one bit.

Right side panel is done:
RightSidePanel.jpg



As soon as the 120x4 radiators arrive, I'll route out holes in the panels and apply some aluminum mesh, as modeled here:

WoodTowerFrontPanelPopOff.jpg
 
Where skill and the proper equipment meet. Nice job :D
 
i find it weird that you break so many bits on wood. how does it happen? are you hitting knots or something? do you think you can find the bits you need in high speed steel? they probably wouldnt break...
 
I decided to fasten the top to the case with some 'T'-nuts, but I didn't have any lying around the shop so I fabricated a simple "plate"-nut. A plate-nut is just a 1/8-inch thick piece of aluminum flat bar, taped for 6-32 bolts. The nut was bolted to a dual layer of 1/4-inch plywood which was then glued to the top. Hard to describe, but very simple to make.

PlateNut.jpg


PlateNutSandwich.jpg


PlateNutClampUp.jpg


In order to accurately determine where to drill the corresponding holes in the front frame, I made some pointy marking thingies from a couple of bolts.

PlateNutHoleFinders.jpg



The top with the pointy thingies were then pressed down onto the case, indicating where to drill.

TopFasteners.jpg


Perfect alignment! :D
 
do you have like blueprints and spec sheets or just kinda winging it as you go? Either way its going to be awesome. You have talent!
 
do you have like blueprints and spec sheets or just kinda winging it as you go? Either way its going to be awesome. You have talent!

The entire case (except for all of the fasteners, obviously :eek:) were drawn in sketchup first. Pieces were cut and assembled within 1-2mm. However, even with such tight tolerances I managed to make a couple of mistakes by not taking that into account. If I make the next case 1.5mm shorter, I'll be able to use those two "mistakes." :rolleyes:
 
Wow!

I love wood cases, but I haven't the skill and all of my projects turn out to be simple boxes cut from six slabs of wood or cabinets built from construction lumber (I also love the pine look). I can only dream of building a case like this one. Great job! I'd love to see the final pics with all the hardware installed from the lucky guy who commissioned this case.
 
The side panels are held onto the case via four magnetic catches.

MagLatch.jpg


I'm quite pleased with the holding power of these babies. They will eventually get a coating of black paint.

DoorsFastened.jpg

:D
 
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