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View Full Version : First MAJOR mod...lots of wiring involved....


nst6563
08-29-2004, 04:46 PM
I started off with a slot1 PII-400 and was running freesco. I switched to smoothwall so I could fold on that box as well (easier to do with smoothwall). While I was at it, I dug out my old BP6 w/dual 500Mhz celerons and replaced all the bad caps and power coils. (sorry, no pics of that).

Well..that was all fine and good, but my wife was getting onto me about the mess of wires. I had a Speedstream DSL modem, going to a Linksys wireless router, which in turn went to the smoothwall box(for firewall, content filter, ad blocker, dns caching, squid, etc...), which then went to a 10/100 switch. I'm sure you can imagine the wires...both Cat5 and power adapters....

So...I thought...hmmm....there still enough room in that little mid-tower case to fit all that other stuff in...it would just take some doing. So here are the pics (work in progress....not all painted yet, and only about half done at this point)
Sorry...forgot to take pics of the before case...

The back after cutting the holes for the CAT5 jacks. (yes, the bak mb plate is missing...I lost it in the process of all this)
http://pages.prodigy.net/jamesweber/misc/back1.JPG

The back with some jacks installed....
http://pages.prodigy.net/jamesweber/misc/back2.JPG
My DSL modem modded for use in a drive bay (it's held in place by the faceplate until I can make a more sturdy merthod). I bypassed the stupid power connector and modded a molex on there. Works great.
http://pages.prodigy.net/jamesweber/misc/dslmod.JPG
I had an extra 100/TX hub lying aound...had 4 ports, used one internally, which left 3...perfect for a front bay access! Also modded a molex power connector on this too.
http://pages.prodigy.net/jamesweber/misc/hubback.JPG http://pages.prodigy.net/jamesweber/misc/hubfront.JPG
The hub mounted in the front bay.
http://pages.prodigy.net/jamesweber/misc/hubinpc.JPG
Hub AND DSL modem in front bays...

http://pages.prodigy.net/jamesweber/misc/frontdsl.JPG
Now the fairy part....I disassembled the Wireless router, tossed the carcass in a box. Mounted a protective board underneath to prevent shorts. The best place to locate this large board was on the bottom rear of the case. Which also allowed convenient access to the ports on it :) I ran the CAT5 from the ports on the back, to the jacks mounted in the case. Also drilled out a PCI plate cover and mounted the antennae to it (using remote antennae since the cheap stock ones won't do squat on the floor). Oh, and yes, I put a molex connector on this too.
So heres the inside shot of the result...not much wire management done here either yet...
http://pages.prodigy.net/jamesweber/misc/inside1.JPG

another shot with some wires cleaned up...
http://pages.prodigy.net/jamesweber/misc/inside2.JPG

and here's a shot from the back all plugged up for an initial test run.
http://pages.prodigy.net/jamesweber/misc/back3.JPG

It was an initial success! Powered up, connected to the DSL, router operational, smoothwall loaded without probs, and all the ports are functional :D

one last pic...remember when you were a kid and everyone told you a sharp knife is safer than a dull one? Well, I suppose that's true...as long as you're not on the receiving end of that sharp blade! I had just spent about 45 minutes sharpening this knife. I got it to the point you could shave with it...ultra sharp...so I could cut through some of the plastic on the faceplates with ease. Well, I slipped, and even though it wasn't a slicing motion, the cut was 1/2" long, and went all the way to the bone...including right through my fingernail. And I must say, it went through my skin and fingernail like a hot knife through butter! :p
http://pages.prodigy.net/jamesweber/misc/injury.jpg

TekieB
08-29-2004, 04:48 PM
I see no pics :confused:

nst6563
08-29-2004, 05:08 PM
I see no pics :confused:

lol...yeah, I accidently hit the submit button before finishing the post. I edited it now...should be good....

philodox
08-29-2004, 05:19 PM
very cool, just missing the last pic with the hub and modem installed ;)

this is giving me ideas... I'd have to by my modem though, I dont think my ISP would like if iI screwed with their property :(

nst6563
08-29-2004, 05:21 PM
very cool, just missing the last pic with the hub and modem installed ;)

this is giving me ideas... I'd have to by my modem though, I dont think my ISP would like if iI screwed with their property :(


thanks. btw, all the pics have been fixed and should show up now. numerous typos from the messed up finger....

Now I'm waiting on the faceplate with the status lights on the wireless router to dry. I re-located the LED's because, well, the more flashing lights you have on the front the better right??? :p

also, what's best to use to fill in "overcuts" (like some that can be seen on the CAT5 jacks on the back? Bondo? I'll be filling those in when it's done...than mask off the jacks and give it a good coat of black paint.

nst6563
08-29-2004, 06:18 PM
here's a new shot. The front cover for the router lights was done.
http://pages.prodigy.net/jamesweber/misc/frontrouter.JPG

now all I need to do is make some labels for them and then clear coat it...

that would work wouldn't it??? Clearcoating to seal the labels on? It won't dull the color of the paint will it?

Tos
08-29-2004, 07:11 PM
Hurray for the Orb fan ! Haven't seen one for like ... 5 years ( 'cept mine of course :) )

boardsportsrule
08-29-2004, 07:14 PM
lol! that finger looks firmiliar, i had mine wrapped up the exact same way about 1 month ago, except mine was my middle finger :p any ways, that's really a good idea, suppriseds its not more commonly done!

ciggy50
08-29-2004, 07:21 PM
nice job !! :)

nst6563
08-29-2004, 07:23 PM
Hurray for the Orb fan ! Haven't seen one for like ... 5 years ( 'cept mine of course :) )

lol! yeah...that thing's great! been running for 5 years and never a hitch!

KoZLop
08-29-2004, 07:36 PM
how did you get the cards to hold on the drive bay?

Gives me Ideas ;)

nst6563
08-29-2004, 08:11 PM
how did you get the cards to hold on the drive bay?

Gives me Ideas ;)

HAHA...I used the cheapass "mod-it-in-a-hurry" (MIIAH for short) method...initial placement was with superglue (yes, I superglued the circuit boards to the faceplates)...and when that dried, I re-enforced it with Epoxy.

When I have a little more time, I'll make rails or something for it...I was thinking something simple like some sheet aluminum that is bent to form sort of a "cradle" to hold the boards in.

The other though I had was gutting a couple old cd-rom drives I have in the basement and just sliding them into the empty case, with one or two screw mounts to hold it in place.

any other suggestions are welcome....but so far, the superglue/epoxy combo seems to be working extremely well :p

btw, thanks to everyone for the positive comments... ;)

nst6563
08-31-2004, 01:30 AM
a bit more progress...I spent most of the evening...about 3 hours worth on the wiring and LED's.
All I have left to do is put a molex connector on the 10/100 switch, make a voltage regulator circuit to drop the voltage from 12v to 7.5v, and put the rest of the CAT5 jacks on the back.
When I get paid again I'll be taking the front, sides and top off and painting it. Probably black. It would go well with the silver faceplates. Then I need to make the labels for the faceplates and put a clearcoat over it.

here's the switch after the re-wiring of the LED's...
http://pages.prodigy.net/jamesweber/misc/switch.JPG

The switch inside the case (sorry for the blurry pic...damn camera wouldn't focus right)
http://pages.prodigy.net/jamesweber/misc/switch1.JPG

The faceplate for the switch.
http://pages.prodigy.net/jamesweber/misc/switchfront.JPG

cgrant26
08-31-2004, 04:55 AM
Sweet project man! I built my wife's computer into that same case. (gotta love the removeable mobo tray)
Now for a criticism, I know you were going on the MIIAH policy, but I would have liked to see the LED holes on the bay covers a bit more evenly spaced but other than that, it looks great. Maybe in the future, you could buy a single piece of sheet metal and make 1 single panel for the front to hold the LEDs. I think that would look really cool. Maybe you could even have said panel laser etched to label the LEDs.

nst6563
08-31-2004, 08:35 AM
Actually, I spaced the LED's on the front panels in the same spacing they were on the routers, hubs, and switch. I do like your idea of a single panel for LED's, especially the laser etching...that would look awsome.

That may come later still though...but I was just getting it all in the case and functional at this point. The wife is an internet junkie and I can't have it down for more than a couple hours at a time.

Friday I'll be heading to lowes to look at some aluminum or steel plates for the front. I was thinking of making the entire front (with exception of the cdrom drive) a single panel, and then I can also re-space the LED's.

thanks for the suggestion!

ness1469
08-31-2004, 09:20 AM
Looks like the front parts would have benefited from a drill press, but this is looking pretty sweet!

Are you just using spare silver panels, or is the whole thing going to turn out silver?

What kinda network badass are you when you need about 15 connections anyhow? wowwwwie.

I'd hope this is in on top of a desk or something so if you have to open it up you don't have to unplug everything! haha.

jmroberts70
08-31-2004, 09:25 AM
Awesome!!!

nst6563
08-31-2004, 09:34 AM
Looks like the front parts would have benefited from a drill press, but this is looking pretty sweet!

Are you just using spare silver panels, or is the whole thing going to turn out silver?

What kinda network badass are you when you need about 15 connections anyhow? wowwwwie.

I'd hope this is in on top of a desk or something so if you have to open it up you don't have to unplug everything! haha.

funny you mention the drill press. I actually just got one and it's still in the box. When I re-make the front panels (I think I like the idea of one large aluminum panel), I'll be using it instead.

The silver panels are in fact spares I had lying around.

the 15 connections? lol...well, I actually don't need 15 connections...but they're there if I need 'em in the future :) Actually, on the back, the red port is for the "internet" port on the wireless router. The White Port is for the phone line to the DSL modem. The green ports are the other ports on the wireless router, and the blue ports (will be added tonight) are for the 10/100 switch. And odon't forget the wireless connections I can have on there too :p

and I did move it on top the desk. It was on the floor and that was a pain...not to mention a dust vacuum.

KoZLop
08-31-2004, 10:03 AM
where did you get the ethernet jacks?

nst6563
08-31-2004, 11:21 AM
where did you get the ethernet jacks?

I got them from a friend that is a general manager of a small electronics company. Paid him like $30 for all of them. I got the Cat5e cable from Lowes a long time ago.

They can be found online from mouser or digikey too (or any number of places) for around $3-$5 each.

getzlate
08-31-2004, 01:37 PM
looks pretty good, it's a great idea.

philodox
08-31-2004, 02:41 PM
still like this mod, but I was just thinking... why a switch AND a hub?

Wouldnt you be fine with just a modem/router/switch configuration? The hub is sort of useless... I mean, how many people are going to be hooking up to this thing? ;)

Master [H]
08-31-2004, 03:35 PM
True, but it's the thought that counts.

This mod brings a whole new meaning to "LAN box"

Malice
08-31-2004, 03:37 PM
Looks great m8, I have been thinking about doing something similar but still leaving everything boxed & using fiber optic cable to but the leds at the front, but still having the panel at the back like you have there.

v3rt1g0
08-31-2004, 06:13 PM
Did you buy that case from CompUSA a while back?

I have a smaller version that looks JUST like it.

nst6563
08-31-2004, 06:22 PM
wow...lots of replies since I checked last.

Actually, the ONLY reason I added the little 4-port 100tx hub in there is because I had it lying around and it became a victim.

Right now I have 4pc's and an HP Jetdirect printserver hooked up to it, and if anyone comes over for some gaming or something, they can use any of the other ports or the wireless. The three ports on the hub in the front are actually kind of a "convenience" so if I'm just plugging something in quick I don't need to turn the case around.

Tonight I'm going to finish adding the switch ports to the back, run the rest of the cat5e inside, and maybe if I have time I'll stealth the cdrom.

:EDIT: and for the question as to where bought the case, I actually got from some cheesy little computer shop here in town. I only paid $30 for it and it came with a power supply and floppy drive. I'm obviously not using the ps that it came with (as you can see the Antec sticker in one of the rear shots)...and the case is really thin...but it works for what I need it too :D

penguin
08-31-2004, 07:34 PM
First of all, nice mod. Second of all, a few questions:

a) Are those standard keystone jacks?
b) If so, did they mount flush to the panel when you mounted them?

nst6563
08-31-2004, 10:03 PM
first, yes, they are standard "keystone" jacks (well, I think so anyway. They snap into a wall plate or patch panel). I'll post a close up for you. They're not flush with the case though, they stick out about 1mm.

Here's some more pics. I finished mounting all the jacks. Ended up cutting an extra hole, so I'll fill that up with some bondo before I mask everything and paint it (I didn't paint it before hand b/c I would've scratched the shit out of it anyway).

here's a shot of the inside.
http://pages.prodigy.net/jamesweber/misc/inside3.JPG

a couple shots of the back.
http://pages.prodigy.net/jamesweber/misc/back4.JPG
http://pages.prodigy.net/jamesweber/misc/back5.JPG

and here's a closeup of the jack.
http://pages.prodigy.net/jamesweber/misc/jack.JPG

anyway, I'll be finishing the rest up this weekend. I may sand down the top and side panels before hand to get a head start though.

any other suggestions???

FrostBite
08-31-2004, 11:04 PM
How is the airflow and heat inside? I only see 1 PSU fan and 1 heatsink. Heat kills a lot of electronics, and especially with all that power being used, it probably is generating quite a bit in an enclosed space. Than again, if you leave it open, that might solve it until it gets filled with dust =/

Might try some fans with some sort of dust vents. Just a suggestion for longer lifetime :p

Labman
09-01-2004, 03:27 AM
A PII400 is so cool....

wayne
09-01-2004, 04:26 AM
wow, a very smart way to organize your network stuff

and about your finger... OUCH!

:)

nst6563
09-01-2004, 08:24 AM
There is an 80mm blowhole in the top of the case w/the fan running on 7v. The power supply is an Antec that has a 92mm fan and an 80mm fan, and there's also an 80mm front intake fan that's running at 7v (which blows air to/over the router/switch in the bottom rear of the case.. There is space in the front for 2 80mm fans, which I think is what I'll do...just cut out the mesh up there and mount 2 80mm fans @7v. But yes...it does get quite warm in there unless I turn the top blowhole fan up. I've put heatsinks on the DSL modem, but the router and switch don't have any single chip that gets that hot.

And to Labman...I had that PII400 runnning at 533...but that's before I swapped the board out with an Abit BP6 w/dual 500Mhz celerons (running at 563 actually...not huge but hey...)


And for my finger....well...I kinda f'd it up again....same finger. I decided to pull the cdrom out and stealth it. well, I stuck my finger up along the backside of it and it got it whacked by the fan...hurt like a B*TCH! too.

nst6563
09-02-2004, 10:15 PM
a couple more pics...damn,...been busy w/work lately...that's eating into my time for fun...which sux.

anyway, here's a couple shots of the stealth cdrom drive. Notice there's no button mounted anywhere. I just mounted the faceplate in a way that you can just tap the front and it will open. I think it's cool...even though stealthing your drives is old news...

closed...
http://pages.prodigy.net/jamesweber/misc/cdrom1.JPG

open...
http://pages.prodigy.net/jamesweber/misc/cdrom2.JPG

dwayne001
09-03-2004, 12:29 PM
It's so nice to see a serious practical mod out there. that you fit all that stuff in one box is awesome. I'll def. be looking abck to this thread when it's time I dewire the networking conclave and server i have in the corner.....

really wonderful job. really.

Any wireless capabilities? And how is everything powered? Did you tap it all into the PSU? Do they all accept psu current?

nst6563
09-03-2004, 01:09 PM
It's so nice to see a serious practical mod out there. that you fit all that stuff in one box is awesome. I'll def. be looking abck to this thread when it's time I dewire the networking conclave and server i have in the corner.....

really wonderful job. really.

Any wireless capabilities? And how is everything powered? Did you tap it all into the PSU? Do they all accept psu current?


thanks! feedback's always welcome!

as far as wireless, yes. It does have a wireless router built in. The antennae connections are on the back near the bottom. I put them there because I don't use the standard antenna anyway, I have some extended that are mounted higher up on the wall.

And everything is powered from the PSU. If you look at some of the pictures on the first page, I've modded standard male molex connectors to the router, switch, hub, and dsl modem. The only thing I had to make a special circuit for was the 10/100 switch since it used 7.5v. I asked in the electronics forums for some help on that and am grateful for the responses I got.

I've also got a cable modem here that I thought about putting in...but haven't yet...that's the next victim I think....

nst6563
09-04-2004, 10:47 PM
Ok,...I went to start painting this thing...the metal parts anyway...and have run into something (no, not a wall...although I do that quite often anyway)...

This case seems to be powdercoated or painted with something like an appliance type epoxy paint...in other words...it's tough as shit to get off....I tried for 30 minutes with 350grit sandpaper and got NOWHERE! So, I got my trusty power drill out and put on the wire brush attachment...I DRAINED THE BATTERY on the damn thing (was using it straight for about 2 hours) and have basically GOTTEN NOWHERE! I can see the paint coating getting "thinner" and there are a couple spots (mostly along the edges) which I can start to see metal...but other than that...it seems all I managed to do was make it dirty. Hell, it doesn't even scratch easy...and paint remover doesn't do crap either...I have some of the "gel" type and I spread it on part of the cover and let it sit for about 30 min. (it was starting to dry along the edges)...and it didn't even lift or bubble the paint.

so...I need some help here....what do I do? Hand sanding is out of the question IMO at this point. I may see if a friend has a belt sander to use...

Or do I just start painting and "hope for the best"?????

Skier
09-04-2004, 10:58 PM
Ok,...I went to start painting this thing...the metal parts anyway...and have run into something (no, not a wall...although I do that quite often anyway)...

This case seems to be powdercoated or painted with something like an appliance type epoxy paint...in other words...it's tough as shit to get off....I tried for 30 minutes with 350grit sandpaper and got NOWHERE! So, I got my trusty power drill out and put on the wire brush attachment...I DRAINED THE BATTERY on the damn thing (was using it straight for about 2 hours) and have basically GOTTEN NOWHERE! I can see the paint coating getting "thinner" and there are a couple spots (mostly along the edges) which I can start to see metal...but other than that...it seems all I managed to do was make it dirty. Hell, it doesn't even scratch easy...and paint remover doesn't do crap either...I have some of the "gel" type and I spread it on part of the cover and let it sit for about 30 min. (it was starting to dry along the edges)...and it didn't even lift or bubble the paint.

so...I need some help here....what do I do? Hand sanding is out of the question IMO at this point. I may see if a friend has a belt sander to use...

Or do I just start painting and "hope for the best"?????

350 grit sandpaper is some fairly fine stuff for shaping materials, especially metals. I'd try 80 or so. I'm a woodworker, but I always smooth things out with 80 grit, then up to 120. Anything more than that gets done in the finishing step and takes 220. Things come out looking great.

So, uhh, try something with some balls. An orbital sander would be worth its weight in gold, most likely.

wayne
09-04-2004, 10:59 PM
Ok,...I went to start painting this thing...the metal parts anyway...and have run into something (no, not a wall...although I do that quite often anyway)...

This case seems to be powdercoated or painted with something like an appliance type epoxy paint...in other words...it's tough as shit to get off....I tried for 30 minutes with 350grit sandpaper and got NOWHERE! So, I got my trusty power drill out and put on the wire brush attachment...I DRAINED THE BATTERY on the damn thing (was using it straight for about 2 hours) and have basically GOTTEN NOWHERE! I can see the paint coating getting "thinner" and there are a couple spots (mostly along the edges) which I can start to see metal...but other than that...it seems all I managed to do was make it dirty. Hell, it doesn't even scratch easy...and paint remover doesn't do crap either...I have some of the "gel" type and I spread it on part of the cover and let it sit for about 30 min. (it was starting to dry along the edges)...and it didn't even lift or bubble the paint.

so...I need some help here....what do I do? Hand sanding is out of the question IMO at this point. I may see if a friend has a belt sander to use...

Or do I just start painting and "hope for the best"?????
mod some new doors for it :D

nst6563
09-05-2004, 03:40 PM
Skier...I took your advice and dug up some 50-grit...damn...that stuff was about as rough as my 5 o'clock shadow! I checked the back of the paper,...and it said aluminum oxide....hope that's ok. I used it anyway.

After 3 hours of sanding I finally made some headway. I started to see bare metal...and not along the edges. So, I took the sandpaper and wrapped it around the finishing bit I had on my power drill (some fuzzy thing that was supposed to fine-sand stuff) and used it...

now I'm ready to paint the panels, and have done the top and one side already....however, I thought about seeing something somewhere on here about "baking" the parts you've painted??? Is this a good idea? To stick the top and sides in the oven on 375 for a while? This won't harm the paint any? (I used flat paint...no gloss here).

anyway, I'll continue searching the subject and thought I'd ask here first.

Thanks in advance.

nst6563
09-06-2004, 05:54 PM
I couldn't wait and the forums were down...so I went ahead and painted. Here are the final results.

plain ol' black fan...can't have that now can we....
http://pages.prodigy.net/jamesweber/misc/fan1.JPG
after a makeup job...
http://pages.prodigy.net/jamesweber/misc/fan2.JPG
the top cover...(without the fan in it obviously)
http://pages.prodigy.net/jamesweber/misc/Top.JPG
the front after a couple coats of Krylon Fusion (this stuff works really good actually).
http://pages.prodigy.net/jamesweber/misc/frontpainted.JPG
Top and front assembled on frame.
http://pages.prodigy.net/jamesweber/misc/front1.JPG
Front/side shot without flash...
http://pages.prodigy.net/jamesweber/misc/front3.JPG
with flash....
http://pages.prodigy.net/jamesweber/misc/front3f.JPG
The back...(still contemplating painting the power supply Silver.)...also forgot to take off the masking around the mb ports...
http://pages.prodigy.net/jamesweber/misc/backblack.JPG
plugged in and running....
http://pages.prodigy.net/jamesweber/misc/sidepaint.JPG

I also did the painting a little backwards...as after I did the front, top, and sides, I later on took the rest of the case apart and painted the framing black too. Didn't take any shots of that...it's not exciting...just black... :p

comments???? I'll be making a new set of front bay covers when I get the time....I liked the suggestion of a single sheet of aluminum...would make a nice clean face on it...

but it's up and running and besides firwalling...it's running 2 instances of FAH 24x7 :D

Malice
09-06-2004, 06:09 PM
The only thing I had to make a special circuit for was the 10/100 switch since it used 7.5v. I asked in the electronics forums for some help on that and am grateful for the responses I got.

Do you have any more info about doing that? - or links :)

It looks great in black & althought you cant really see it most of the time, the psu would look excellent in silver.

also if you spray the fan grill at the top black it would contrast with the silver fan underneath nicely :)

nst6563
09-06-2004, 06:18 PM
as far as info, here's where I got the info....
http://www.hardforum.com/showthread.php?t=800054

When I get a chance I'll take a picture of it. The batteries died in my camera and I won't get any until sometime this week (I tried the ones on the remote...but they didn't have enough juice to run the camera...I must have taken them out of the camera last time to put in the remote :p ). It's a very small circuit.

and I think I will paint the PSU silver. Maybe replace the fan in it with a blue or red LED fan too.

I'll mess around with the fan grill too...I've got an extra one here I'll try :) If all else fails, a black fan guard will look good on the Silver psu ;)

nst6563
09-08-2004, 01:02 AM
a couple more shots...had to kick the wife off the internet again (I think she's gettin' real annoyed at that lately :p ) to finish up this part....

A shot of the newly painted PSU from the inside...nevermind the smudge I have on the upper right corner...I didn't polish that off before I took the picture. It's gone now though...
http://pages.prodigy.net/jamesweber/misc/silverpsu2.JPG

A shot from the backside....
http://pages.prodigy.net/jamesweber/misc/silverpsu.JPG

:EDIT: I never noticed before....but the paint finish is pretty reflective actually...judging from the fact you can actually see the wires reflections on the inside shot. Oh yeah, and I painted the fans silver too...couldn't resist...

Malice
09-08-2004, 05:25 AM
Looks good! - thanks for the link :) sadly I didnt understand most of it! :( - is it possible to buy it pre-made?

nst6563
09-08-2004, 03:53 PM
hmm...I don't think it's possible to buy one pre-made...unless you paid someone to make it for you :p
It's a very simple circuit to build...took all of about 20 minutes which included cutting the perf. board to the right size, mounting the components, soldering them together, and putting the molex connectors on for a final test before plugging it in.

nst6563
09-12-2004, 10:14 PM
finally got around to posting the shots of the VR circuit to supply 7.5v (from the psu's 12v molex connection) to the 10/100 switch.

Here they are....
The VR circuit.
http://pages.prodigy.net/jamesweber/misc/vr-1.JPG
Now, everyone has their favorite test psu...but come on...THIS is a test psu...
http://pages.prodigy.net/jamesweber/misc/test-psu.JPG
Here's the test-psu hooked up to the vr circuit for testing...I got 7.58v...WOOT!
http://pages.prodigy.net/jamesweber/misc/vr-test.JPG

that's about it....

any more comments????

KoZLop
09-13-2004, 04:52 PM
still a sweet mod :D

bpimmerman
09-13-2004, 05:05 PM
wow...that's pretty cool. i like how it's an all-in-one solution, will make things look very professional

wayne
09-13-2004, 05:59 PM
finally got around to posting the shots of the VR circuit to supply 7.5v (from the psu's 12v molex connection) to the 10/100 switch.

Here they are....
The VR circuit.
http://pages.prodigy.net/jamesweber/misc/vr-1.JPG

i dont see why it has to be so complicated lookign when all you need is a molex port with a resistor of the right resistance in the positive line?

nst6563
09-13-2004, 11:51 PM
i dont see why it has to be so complicated lookign when all you need is a molex port with a resistor of the right resistance in the positive line?

I suppose I *could* use that method, but I'd feel much safer using a dedicated VR circuit for the job. Besides, I don't know the exact electrical characteristics of the 10/100 switch for which I made the VR circuit. So, if the load changes depending on how many machines are hooked up, then the resistor could very well fail it's intended job...and it would totally suck ass to have your switch go up in smoke during a lan! :eek:

If you're going to do a mod like this with all the wiring, jacks, and power mods...why skimp out the last piece and just use a resistor?? That and I have to keep the perception to my wife that I'm nuts...and this mod just about got me a certificate! :D


:EDIT: oh yeah...and I still have one last thing to do and that is to make a new back plate for the motherboard (where the ps/2 and serial/parallel connections are). I lost it somewhere in the early stages of the mod....I think one of the kids ran off with it... :confused:

GAMMA_BLADE
09-14-2004, 12:03 AM
i was wondering if you could post the schematic for the VR circuit. I've been looking for something alnog those lines but most people either buy premade or do a resistor and like you i dont want to spend to much or blow up any peices cause im cheep. heh.

[M]aynard [M]cGuffin
09-14-2004, 02:43 AM
Wow man, that rocks.

Malice
09-14-2004, 04:24 AM
looks great! hows it all working for you?

I wouldnt mind a plan of exactly how you did it aswell :)

wayne
09-14-2004, 06:24 AM
I suppose I *could* use that method, but I'd feel much safer using a dedicated VR circuit for the job. Besides, I don't know the exact electrical characteristics of the 10/100 switch for which I made the VR circuit. So, if the load changes depending on how many machines are hooked up, then the resistor could very well fail it's intended job...and it would totally suck ass to have your switch go up in smoke during a lan! :eek:

If you're going to do a mod like this with all the wiring, jacks, and power mods...why skimp out the last piece and just use a resistor?? That and I have to keep the perception to my wife that I'm nuts...and this mod just about got me a certificate! :D


how does load changing of the machines cause the resistor to fail?

i just find it simpler to just stick a resistor in there

nst6563
09-14-2004, 08:22 AM
how does load changing of the machines cause the resistor to fail?

i just find it simpler to just stick a resistor in there

The resistor itself may not fail, but the job it's doing with regulating the voltage/current will. A resistor works with a constant load, if that load changes, then so does the voltage drop across that resistor. I'm not an EE, and I'm sure someone with a lot more electronics background can explain it better....it's been 5 years since I took an electronics course...and haven't used much of it since then.

:Gamma_Blade - I'll get a schematic posted for you sometime today. It's actaully a VERY easy circuit to build. :EDIT: Here's a link to the thread I got the schematic from..http://www.hardforum.com/showthread.php?t=800054

:[M]aynard [M]cGuffin - thanks!

:Malice - Thanks!. It's working extremely well actually. What sort of plan were you thinking? a network diagram, case layout, etc?

Malice
09-14-2004, 12:02 PM
Sorry I meant "schematic" but I couldnt spell it :o

spidy
09-14-2004, 12:19 PM
Really cool mod. I would go with the suggestion of a single sheet of alum on the front bays, that way you could arrange the act leds in a design for a cool look :D

rm.o
09-14-2004, 01:11 PM
It goes like this, V=IR, where Voltage is the voltage drop across the resistor, I is current, and R is resistance. So, if the current draw goes up, so does the voltage drop across the resistor, and the voltage supplied to the router goes down. If it drew a constant load it'd work, but a circuit with an lm317 like he made is better.

dwayne001
09-14-2004, 05:55 PM
It goes like this, V=IR, where Voltage is the voltage drop across the resistor, I is current, and R is resistance. So, if the current draw goes up, so does the voltage drop across the resistor, and the voltage supplied to the router goes down. If it drew a constant load it'd work, but a circuit with an lm317 like he made is better.


Props given--homeboy pulled out the HighSchool Physics!!

This solution is hot. It'd be nice if you had a radeon all in wonder card in there ot the tv wonder and hookedh te cable up to it...that way you could get PVR working on that thing as well. All it would take is a secondary hdd....and no one tell me hte cpu's can't pull it off w/o dropping frames, my 266 gets 30fps from digicable, no problems.

I have a dual 1ghz board ...err two of them,ii wanna ressurect. this looks like hte kind of thing that'll make it SO worth it. i'm gonna hit up ebay and buy some used networking equip this weekend.....man oh man my head hurts...gonnah ave SO many questions!!!!

anyone know a good deal on fcpga (type 1) cpus? I need two of them...prefereaably in the 1-1.13ghz range.

Oneos
09-14-2004, 08:55 PM
Hey just reread this and realized how good it is, wondering i kinda young and want to know how you were able to convert it to a molex connector, cause i want to try and expieriment on an old 10/10 hub :P

Anyway any help appreciated, and great job!

nst6563
09-14-2004, 11:05 PM
Oneos: It really depends on what voltage your hub runs on. If it's a 12v input, then you can simply solder the molex on with no voltage regulator in between. Simply solder the 12v line to the positive and the ground to the ground. I'll take a closeup pic to show you where. The easiest way to know there to solder the power line (if your unsure of the connector on the hub) is to take it out the case, plug it in and use a meter to find out which connection on the power terminal is positive (has voltage) and which connection is a ground.

and thanks for the positive feedback! These forums rock too....it's nice to be around people that appreciate something and have some knowledge. I was on the smoothwall forums asking how to make an initial ramdisk image so I can boot of the HPT366 controller on the motherboard in this computer and all I got were comments like "are you sure your hard drive supports that speed?", "you don't need to run from that controller", and my favorite...and this is a direct quote..."OK, the DMA33 controller is built into the MB... and the faster controller is built into the MB too?"....um...yeah man...they actually make motherboards with TWO controllers on them....welcome to the 21st century.... :rolleyes:

needless to say, they're about useless over there if you're trying to tweak your hardware....

Oneos
09-15-2004, 10:53 AM
Thanks... i'll talk it over wit my dad (yeh lol)

and since i have two of these old 10/10 ones i think i can expieriment freely if i get the parts :P

and yeh its a 12v, and that picture would be great

nst6563
09-16-2004, 12:02 AM
Here's one of the photos. I'll take another WITHOUT the wires and circle the points so you can see an unobstructed view. NORMALLY, on those round type power connectors the positive side is the center, which is soldered to the board toward the BACK of the connector. While the ground is soldered to the side.

In this photo, you can see the round power connector below the board, the black wire off to the side is the ground, the red toward the back of the connector is positive.
http://pages.prodigy.net/jamesweber/misc/closeup.JPG

Pic of the top of the round power connector (from a Speedstream 5260 DSL modem in case anyone is wondering)
http://pages.prodigy.net/jamesweber/misc/power1.jpg
Pic of the bottom of the power connector with the ground (green) and positive (red) circled.
http://pages.prodigy.net/jamesweber/misc/power2.jpg
Top of the card, rear of the power connector.
http://pages.prodigy.net/jamesweber/misc/power3.jpg

netcoord
09-16-2004, 08:49 AM
can i ask a question? why not just mod a power strip in and save the trouble of the vr and all? im lazy. gr8 mod though.

theshadow27
09-16-2004, 11:08 AM
can i ask a question? why not just mod a power strip in and save the trouble of the vr and all? im lazy. gr8 mod though.

powerstrips inside the case = RF = bad

Oneos
09-16-2004, 03:54 PM
k thx ill reopen her bit later and see if it similar

nst6563
09-16-2004, 06:36 PM
powerstrips inside the case = RF = bad

not to mention that since it's only a small mid-size tower case, there's absolutely no room for a power strip, adapter bricks, and the hubs, lan cards, switches and router...plus the wiring to go with them.

besides...soldering = more fun. :D

Oneos
09-16-2004, 06:55 PM
Thanks this will help alot, now i just need a molex connector handy, and then a soldering kit :P Then i can test her and see if it works

And i'm wondering did you bother removing the old power connector?

And do these work when the power is off on the computer and they still run off the psu? i think mashie did this with a power button light, cause my current setup we have out modem/router/hub/printer hub, running all the time so me and my bro can use our comps in our rooms on the net, and my mom in the dining room.

Anyway thanks, now off to do that novel study!

bored-sarcasm
09-16-2004, 08:26 PM
i want to see a picture without the bandage on...lemme see that gash!!!! :)

wayne
09-16-2004, 08:49 PM
can i ask a question? why not just mod a power strip in and save the trouble of the vr and all? im lazy. gr8 mod though.
i secured one into my network box

my box is just a milk crate with a handle i modded on for transportation purposes... and a cardboard bottom... then my cable modem, router, switches, and hub (all small home stuff like 4-5 ports kinda thing).... and the power strip is like zip tied so its rock solid on the back and all the wires are organized and all.... i think its pretty cool :D

nst6563
09-16-2004, 09:21 PM
Thanks this will help alot, now i just need a molex connector handy, and then a soldering kit :P Then i can test her and see if it works

And i'm wondering did you bother removing the old power connector?

And do these work when the power is off on the computer and they still run off the psu? i think mashie did this with a power button light, cause my current setup we have out modem/router/hub/printer hub, running all the time so me and my bro can use our comps in our rooms on the net, and my mom in the dining room.

Anyway thanks, now off to do that novel study!


I left the original connector on, just soldered to the bottom of the circuit board.
If the PC's off, so is your network :)

bored-sarcasm: I'd take a picture now, but it's mostly healed up. Since the cut was so clean (ie, not jaged or torn), it healed up pretty quickly...that and the superglue I put on there probably had NOTHING to do with keeping it together so it'd heal faster
:p

Oneos
09-16-2004, 09:34 PM
hahaha

i just took 30 mins takin pics of it (alot of em were blurry cause my hand kept moving so i had to keep redoin em) and now i cant find the cable, but it seems similar it should be find if i can find the cable... maybe my mp3 player one will work

[edit] well looks like im gonna have to go buy a new cable... oh well